CN-224233751-U - Concentration kettle foam monitoring device based on AI imaging system

CN224233751UCN 224233751 UCN224233751 UCN 224233751UCN-224233751-U

Abstract

The utility model provides a foam monitoring device of a concentrating kettle based on an AI imaging system. The concentrating kettle foam monitoring device based on the AI imaging system comprises a concentrating kettle, a sealing cover is arranged at the top of a supporting underframe through a supporting frame, a regulating valve is arranged at the top of the sealing cover, a feeder is arranged at the top of the regulating valve, an explosion-proof camera and a light supplementing device are arranged at the top of the sealing cover, the tops of the explosion-proof camera and the light supplementing device are connected through a connecting wire and a connecting head, and a net wire is arranged at the other end of the connecting head. According to the foam monitoring device of the concentrating kettle based on the AI imaging system, provided by the utility model, the foam liquid level is monitored in real time through a visual identification technology consisting of the explosion-proof camera and the light supplementing device, the accurate alarm is realized by combining an AI algorithm, and the defoaming agent regulating valve is automatically controlled by the industrial communication protocol linkage DCS system, so that the problems of low efficiency, poor reliability, insufficient automation and the like of the traditional method are solved.

Inventors

WANG SHAOQI
LI AO
YANG FANHUA
CHEN YUXIA
CHEN XIJIE
XIE CHUANJIN
SUN XIAOKANG
LI FENG

Assignees

安徽凯泽新材料有限公司

Dates

Publication Date: 20260512
Application Date: 20250613

Claims (6)

1. The foam monitoring device of the concentrating kettle based on the AI imaging system is characterized by comprising a supporting underframe; The concentrating kettle is arranged at the top of the supporting underframe through a supporting frame, the top of the concentrating kettle is provided with a sealing cover, the top of the sealing cover is provided with a regulating valve, the top of the regulating valve is provided with a feeder, the top of the sealing cover is provided with an explosion-proof camera and a light supplementing device, the tops of the explosion-proof camera and the light supplementing device are connected through a connecting wire and a connecting head, and the other end of the connecting head is provided with a net wire; The mounting bracket, the mounting bracket is installed and is being close to the position of one side at the top of supporting the chassis, the internally mounted of mounting bracket has the CD-ROM drive, optical fiber transceiver, central control room switch, imaging computer and DCS controller, the structure of DCS controller is connected through signal line and governing valve.
2. The AI imaging system-based thickening tank foam monitoring device according to claim 1, wherein the front surface of the mounting frame is provided with an operation screen through a mounting base, and the top of the sealing cover is provided with a liquid level sensor.
3. The AI imaging system-based foam monitoring device for a concentrating kettle according to claim 1, wherein a discharge pipe is installed at the bottom of the concentrating kettle, and a valve is fixedly connected to the other end of the discharge pipe.
4. The AI imaging system-based thickener foam monitoring apparatus of claim 1, wherein the support chassis comprises a base plate, an adjustment peg, and a contact block, the adjustment peg being configured to mount the contact block to a bottom portion of the base plate.
5. The AI imaging system-based foam monitoring device for a concentrating kettle of claim 1, wherein the top of the sealing cover is provided with a driving assembly, the output end of the driving assembly is provided with a rotating shaft, and the bottom end of the rotating shaft is provided with a stirring frame.
6. The AI imaging system-based foam monitoring device for a concentrating kettle of claim 5, wherein a mounting ring is mounted on the outer surface of the rotating shaft near the top end, two cleaning rods are mounted on the outer surface of the mounting ring, cleaning cotton is mounted on the tops of the two cleaning rods, and a plurality of spike cones are mounted on the bottom of one cleaning rod through the mounting plate.

Description

Concentration kettle foam monitoring device based on AI imaging system Technical Field The utility model relates to the technical field of foam monitoring of a concentrating kettle, in particular to a foam monitoring device of a concentrating kettle based on an AI imaging system. Background The main function of the concentration kettle is to concentrate the glue solution, so that the liquid phase components entering the subsequent condensation kettle are reduced, and the concentration of the glue solution is improved. The process directly reduces the mixing proportion of water and glue in the subsequent coagulation kettle, so that the coagulation process in the subsequent stage is more efficient. In the chemical production process, foam is easily generated in the liquid in the concentration kettle due to high temperature, stirring or chemical reaction, and the excessive foam liquid level can cause material overflow, equipment pollution and even safety accidents. The traditional foam monitoring method mainly depends on manual inspection or sensor detection, and has the defects of low manual inspection efficiency, incapability of real-time monitoring, dependence on experience judgment, easiness in missed inspection or misjudgment, sensor limitation, easiness in damaging a contact sensor by corrosive media, larger influence of environmental temperature and humidity and medium viscosity on non-contact sensors such as ultrasonic waves and radars, and insufficient precision. Therefore, it is necessary to provide a concentrating kettle foam monitoring device based on an AI imaging system to solve the technical problems. Disclosure of utility model The utility model provides a foam monitoring device of a concentrating kettle based on an AI imaging system, which solves the problem that foam generated during chemical production in the concentrating kettle cannot be accurately monitored in time. In order to solve the technical problems, the concentrating kettle foam monitoring device based on the AI imaging system comprises a supporting underframe; The concentrating kettle is arranged at the top of the supporting underframe through a supporting frame, the top of the concentrating kettle is provided with a sealing cover, the top of the sealing cover is provided with a regulating valve, the top of the regulating valve is provided with a feeder, the top of the sealing cover is provided with an explosion-proof camera and a light supplementing device, the tops of the explosion-proof camera and the light supplementing device are connected through a connecting wire and a connecting head, and the other end of the connecting head is provided with a net wire; The mounting frame is mounted at a position, close to one side, of the top of the supporting underframe, a rewriter, an optical fiber transceiver, a central control room switch, an imaging computer and a DCS controller are mounted in the mounting frame, and the structure of the DCS controller is connected with the regulating valve through a signal line; The feeder can put the foam eliminator into the concentrating kettle by matching with the regulating valve, the monitoring and light-emitting ends of the explosion-proof camera and the light supplementing device are both positioned at the bottom of the inner wall of the sealing cover, the other end of the net wire is connected with the recorder, and the connection reference working principle among the recorder, the optical fiber transceiver, the central control room exchanger, the imaging computer and the DCS controller is adopted. Preferably, the front surface of the mounting frame is provided with an operation screen through a mounting base, and the top of the sealing cover is provided with a liquid level sensor; the liquid level sensor can monitor the height of the liquid level in the concentration kettle, and the operation screen can set the operation parameters of equipment on the supporting underframe. Preferably, a discharge pipe is arranged at the bottom of the concentration kettle, and the other end of the discharge pipe is fixedly connected with a valve. Preferably, the supporting underframe comprises a bottom plate, an adjusting bolt and a contact block, wherein the adjusting bolt is used for mounting the contact block at the bottom of the bottom plate; the stability of the bottom plate can be increased by adjusting the bolts. Preferably, the top of sealed lid is installed drive assembly, drive assembly's output is installed the pivot, the stirring frame is installed to the bottom of pivot. Preferably, the outer surface of pivot is close to the position on top and installs the collar, the outer surface mounting of collar has two clearance poles, two the clearance cotton is all installed at the top of clearance pole, one of them the bottom of clearance pole is installed a plurality of spike awls through the mounting panel. Compared with the related art, the concentrating kettle foam monitoring device based on the