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DE-202026000207-U1 - Multifunctional device for the analysis and preparation of indexable inserts

DE202026000207U1DE 202026000207 U1DE202026000207 U1DE 202026000207U1DE-202026000207-U1

Abstract

Modular throughput system, characterized in that indexable inserts to be analyzed or mounted indexable inserts are fed into the system, analyzed there, documented and automatically sorted.

Assignees

  • BOTIC EDIN LION
  • BREUNIG JARO
  • GOLDER FALK
  • HOCHSCHULE KARLSRUHE TECHNIK UND WIRTSCH KOERPERSCHAFT DES OEFFENTLICHEN RECHTS
  • LANGER BERND
  • PODSCHWAT PAUL
  • ROSENKRANZ KAI
  • SCHIEL LINUS LENNI

Dates

Publication Date
20260513
Application Date
20260119
Priority Date
20260119

Claims (11)

  1. The invention is a machine for detecting and analyzing the condition of indexable inserts or mounted indexable inserts, characterized by :
  2. Modular throughput system, characterized in that indexable inserts to be analyzed or mounted indexable inserts are fed into the system, analyzed there, documented and automatically sorted.
  3. Analysis device (7) for detecting the tribological condition of the indexable inserts, characterized in that the indexable inserts are scanned and digitally modeled from all sides to enable an accurate analysis, and that the indexable inserts are subjected to loads corresponding to real conditions and the condition of the indexable inserts is detected by acoustic measurement.
  4. Cleaning system (2) at the beginning of the process, characterized in that the supplied indexable inserts are cleaned for optimal analysis according to Claim 2 , cleaned and refurbished.
  5. Coating device (6) for preparing the indexable inserts, characterized in that possible weak points in the coating of the indexable inserts are specifically reworked.
  6. System for marking the indexable inserts (5), characterized in that the cutting edges and chip breakers or other functional features are marked according to their condition by different markings. which make marking patterns or colors recognizable on the surface.
  7. Control panel (3) mounted on the outside, characterized in that the operating user can select and set the selection and sorting criteria.
  8. Sorting unit for outputting (8) the indexable inserts characterized in that it sorts the indexable inserts according to those selected by the operator at the Claim 6 sorted by criteria selected on the designated control panel.
  9. Conveyor technology (1) for transporting the inserted indexable inserts, characterized in that it conveys the inserted indexable inserts through the respective processes in a continuous flow principle.
  10. Control unit with integrated AI processor, characterized in that it processes the determined data of the Claim 2 the designated analysis device evaluates it on the after Claim 6 outputs from the designated control panel and sends these to the desired functions after Claim 5 marked laser device and the following Claim 4 The labeled coating unit controls the system and then sends the evaluation to the machine tools in order to achieve continuous improvements.
  11. Sensor network (4) for monitoring the process chain, characterized in that the current progress of the analysis process is tracked and by the following Claim 9 The designated control unit is evaluated and displayed on the screen designated according to the claim.

Description

In modern machining technology, indexable inserts are critical, highly stressed components whose precise tribological condition (wear, coating quality) significantly influences cost-effectiveness and process reliability. Manual, visual inspection of used or remanufactured inserts is time-consuming, subjective, and often insufficiently precise to detect micro-defects or hidden material fatigue. Therefore, efficient, objective, and rapid classification of indexable inserts for reuse, re-treatment, or recycling presents a significant technical challenge. An innovative approach involves developing a modular continuous flow system that maps the entire process chain, from cleaning and in-depth analysis to targeted post-treatment and automatic sorting, in a continuous, highly automated process. This enables an objective quality standard at high throughput. This presents technical challenges: Precise analysis requires perfect surface preparation, necessitating an effective cleaning system that damages neither the coating nor the substrate. Furthermore, the analysis device must not only optically capture the static geometry and surface but also assess the dynamic, tribological condition, requiring highly sensitive acoustic measurements under simulated real-world conditions. The entire process chain must be coordinated by an intelligent control system that processes the complex sensor data in real time. The present invention describes a modular throughput system with integrated assemblies that addresses these challenges. The system begins with a thorough cleaning of the incoming indexable inserts or mounted inserts. The analysis unit then scans the inserts comprehensively and creates a precise digital model. Simultaneously, the actual tribological condition is recorded through stress and acoustic measurement. A central control unit with an integrated AI processor evaluates the acquired data. Based on this condition analysis, the system can initiate targeted measures. An integrated coating unit enables the targeted reworking of potential surface defects. For unambiguous identification and traceability, a high-precision laser marks the inserts with condition-dependent marking patterns. The entire process chain is transported by a robust conveyor technology using the continuous principle and monitored by a sensor network, with the progress displayed on an externally mounted control panel. Legend: 1Conveyor technology2Cleaning system3control panel4Sensor network5Marking system6Coating equipment7Analysis equipment (optical, acoustic)8output