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EP-4734882-A1 - HINGED ORTHOPAEDIC PROSTHESIS SYSTEM HAVING CONTROLLED CURVATURE

EP4734882A1EP 4734882 A1EP4734882 A1EP 4734882A1EP-4734882-A1

Abstract

A hinged orthopaedic prosthesis system (400) includes a hinged femoral component (402), a housing assembly (408), and a tibial component (490). The hinged femoral component is configured to be coupled to the housing assembly such that the hinged femoral component is capable of rotation about a flexion-extension axis of rotation (470). The tibial component is configured to be coupled includes a tibial articular surface (444) on which a femoral articular surface (410) of the hinged femoral component articulates when rotated about the flexion-extension axis of rotation. Additionally, the femoral articular surface includes a curved surface section (802) having a constant radius of curvature (R1) through a defined range of flexion of the hinged femoral component.

Inventors

  • MANE, AMITKUMAR M.
  • FERRIS, LAUREN A.
  • REEDER, Nathan C.
  • ROTTGER, DAVID E.

Assignees

  • DePuy Ireland Unlimited Company

Dates

Publication Date
20260506
Application Date
20240626

Claims (20)

  1. 1. A hinged orthopaedic prosthesis system, comprising: a femoral component configured to be coupled to a surgically- prepared distal end of a patient’s femur, the femoral component including a lateral condyle and a medial condyle spaced apart from each other and an intercondylar femoral box defined between the lateral and medial condyles, wherein at least one of the lateral and medial condyles includes a femoral articular surface; a housing assembly including an upper housing and a housing stem extending inferiorly from the upper housing, wherein the upper housing is configured to be received into the intercondylar femoral box of the femoral component to couple the femoral component to the housing assembly, wherein the femoral component is rotatable relative to the housing assembly about a flexion-extension axis of rotation; and a tibial component including (i) a platform having a superior surface including a tibial articular surface configured to articulate with the femoral articular surface of the femoral component and (ii) a tibial stem extending downwardly from an inferior surface of the platform and including an internal passageway having an opening located on the superior surface of the platform and configured to receive the housing stem of the housing assembly; wherein the femoral articular surface contacts the tibial articular surface at a first contact point on the femoral articular surface at a first degree of flexion of 0 degrees or less and contacts the tibial articular surface at a second contact point on the femoral articular surface at a second degree of flexion greater than 90 degrees, and wherein the femoral articular surface has a first curved surface section extending from the first contact point to the second contact point and wherein the first curved surface section has a constant radius of curvature when viewed in a sagittal plane and an origin of the constant radius of curvature of the first curved surface section is coincident with the flexion-extension axis of rotation.
  2. 2. The hinged orthopaedic prosthesis system of claim 1, wherein the first degree is about 3 degrees of hyperextension.
  3. 3. The hinged orthopaedic prosthesis system of claim 1 or claim 2, wherein the second degree is greater than 100 degrees of flexion.
  4. 4. The hinged orthopaedic prosthesis system of any preceding claim, wherein the second degree is about 120 degrees of flexion.
  5. 5. The hinged orthopaedic prosthesis system of claim 1, wherein the first degree is about 3 degrees of hyperextension and the second degree is about 120 degrees of flexion.
  6. 6. The hinged orthopaedic prosthesis system of any preceding claim, wherein the first curved surface section includes an anterior end, and wherein the femoral articular surface further includes a second curved surface section having a posterior end tangent to the anterior end of the first curved surface section and extending anteriorly from the first curved surface section, wherein the second curved surface section, when viewed in the sagittal plane, has a first radius of curvature and a second radius of curvature different from the first radius of curvature, and wherein each of the first and second radius of curvature is greater than the constant radius of curvature.
  7. 7. The hinged orthopaedic prosthesis system of any preceding claim, wherein the first curved surface section includes a proximal end opposite the anterior end, and wherein the femoral articular surface further includes a third curved surface section having a distal end tangent to the proximal end of the first curved surface section and extending proximally from the first curved surface section, wherein the third curved surface section, when viewed in the sagittal plane, has a third radius of curvature that is less than the first radius of curvature, the second radius of curvature, and the constant radius of curvature, wherein the femoral articular surface contacts the tibial articular surface at a third contact point on the femoral articular surface at a third degree of flexion greater than the second degree of flexion and wherein when the femoral component is articulated to the third degree of flexion, a position of the flexionextension axis of rotation relative to the tibial component is different from a position of the flexion-extension axis of rotation when the femoral component is articulated to the second degree of flexion.
  8. 8. The hinged orthopaedic prosthesis system of any preceding claim, wherein the tibial stem of the tibial component defines a tibial stem axis and wherein the flexion-extension axis of rotation is posterior to the tibial stem axis.
  9. 9. The hinged orthopaedic prosthesis system of any preceding claim, wherein the tibial articular surface includes a dwell point that defines a distal-most point on the tibial articular surface and wherein the tibial articular surface includes a first tibial surface section posterior of the dwell point that has a constant radius of curvature.
  10. 10. The hinged orthopaedic prosthesis system of any preceding claim, wherein the constant radius of curvature of the tibial articular surface is equal to the constant radius of curvature of the first curved surface section.
  11. 11. The hinged orthopaedic prosthesis system of any preceding claim, wherein the tibial articular surface includes a second tibial surface section adjacent to and anterior of the dwell point and a third tibial surface section adjacent to and anterior to the second tibial surface section, wherein the second tibial surface section is substantially planar and the third tibial surface section has a constant radius of curvature.
  12. 12. The hinged orthopaedic prosthesis system of any preceding claim, wherein the tibial component includes (i) a tibial insert having the platform and the tibial stem and (ii) a tibial tray having a base plate configured to be coupled to a surgically-prepared proximal end of a patient’s tibia and having a tray stem extending downwardly from the base plate and including an internal passageway having an opening on a superior surface of the base plate and extending into the tibial tray stem, the internal passageway of the tibial tray being configured to receive the tibial stem of the tibial insert.
  13. 13. An orthopaedic prosthesis, comprising: a hinged femoral component configured to be coupled to a surgically-prepared distal end of a patient’s femur, the hinged femoral component including a lateral condyle and a medial condyle spaced apart from each other, wherein at least one of the lateral and medial condyles includes a femoral articular surface; and a tibial component including a platform having a superior surface including a tibial articular surface configured to articulate with the femoral articular surface of the femoral component, wherein the hinged femoral component is configured to rotate about a flexion-extension axis of rotation such that the femoral articular surface contacts the tibial articular surface at a first contact point on the femoral articular surface at a first degree of flexion of 0 degrees or less and contacts the tibial articular surface at a second contact point on the femoral articular surface at a second degree of flexion greater than 90 degrees, and wherein the femoral articular surface has a first curved surface section extending from the first contact point to the second contact point and wherein the first curved surface section has a constant radius of curvature when viewed in a sagittal plane and an origin of the constant radius of curvature of the first curved surface section is coincident with the flexion-extension axis of rotation.
  14. 14. The orthopaedic prosthesis of claim 13, wherein the first degree is about 3 degrees of hyperextension and the second degree is about 120 degrees of flexion.
  15. 15. The orthopaedic prosthesis of claim 13 or claim 14, wherein the first curved surface section includes an anterior end and a proximal end opposite the anterior end, wherein the femoral articular surface includes a second curved surface section having a posterior end tangent to the anterior end of the first curved surface section and extending anteriorly from the first curved surface section, wherein the second curved surface section, when viewed in the sagittal plane, has a first radius of curvature and a second radius of curvature different from the first radius of curvature, and wherein each of the first and second radius of curvature is greater than the constant radius of curvature, and wherein the femoral articular surface further includes a third curved surface section having a distal end tangent to the proximal end of the first curved surface section and extending proximally from the first curved surface section, wherein the third curved surface section, when viewed in the sagittal plane, has a third radius of curvature that is less than the first radius of curvature, the second radius of curvature, and the constant radius of curvature.
  16. 16. The orthopaedic prosthesis of any of claims 13- 15, wherein the tibial component further includes a tibial stem that defines a tibial stem axis and wherein the flexion-extension axis of rotation is posterior to the tibial stem axis.
  17. 17. The orthopaedic prosthesis of claim 16, wherein the tibial component includes (i) a tibial insert having the platform and the tibial stem and (ii) a tibial tray having a base plate configured to be coupled to a surgically- prepared proximal end of a patient’s tibia and having a tray stem extending downwardly from the base plate and including an internal passageway having an opening on a superior surface of the base plate and extending into the tibial tray stem, the internal passageway of the tibial tray being configured to receive the tibial stem of the tibial insert.
  18. 18. The orthopaedic prosthesis of any of claims 13- 17, wherein the tibial articular surface includes a dwell point that defines a distal-most point on the tibial articular surface and wherein the tibial articular surface includes a first tibial surface section posterior of the dwell point that has a constant radius of curvature equal to the constant radius of curvature of the first curved surface section.
  19. 19. An orthopaedic prosthesis system, comprising: a primary orthopaedic prosthesis including a primary femoral component and a primary tibial component, wherein the primary femoral component is configured to articulate with the primary tibial component, and wherein a distance between a medial-most point on the primary femoral component and a lateral-most point on the primary femoral component defines a medial-lateral width of the primary femoral component and a distance between an anterior-most point on the primary femoral component and a posterior-most point on the primary femoral component defines an anterior-posterior width of the primary femoral component; a revision orthopaedic prosthesis including a revision femoral component and a revision tibial component, wherein the revision femoral component is configured to articulate with the revision tibial component, and wherein a distance between a medial-most point on the revision femoral component and a lateral-most point on the revision femoral component defines a medial-lateral width of the revision femoral component and a distance between an anterior-most point on the revision femoral component and a posterior-most point on the revision femoral component defines an anterior-posterior width of the revision femoral component; and a hinged orthopaedic prosthesis including (i) a hinged femoral component including a lateral condyle and a medial condyle spaced apart from each other, wherein at least one of the lateral and medial condyles includes a femoral articular surface, and (ii) a tibial component including a platform having a superior surface including a tibial articular surface configured to articulate with the femoral articular surface of the femoral component, wherein a distance between a medial-most point on the hinged femoral component and a lateral- most point on the hinged femoral component defines a medial-lateral width of the hinged femoral component and a distance between an anterior-most point on the hinged femoral component and a posterior-most point on the hinged femoral component defines an anterior-posterior width of the hinged femoral component; wherein the medial-lateral widths of the primary femoral component, the revision femoral component, and the hinged femoral component are equal and wherein the anterior-posterior widths of the primary femoral component, the revision femoral component, and the hinged femoral component are equal, wherein the femoral articular surface of the hinged femoral component contacts the tibial articular surface of the tibial component of hinged orthopaedic prosthesis at a first contact point on the femoral articular surface at about 3 degrees of hyperextension and contacts the tibial articular surface at a second contact point on the femoral articular surface at about 120 degrees of flexion, and wherein the femoral articular surface has a first curved surface section extending from the first contact point to the second contact point and wherein the first curved surface section has a constant radius of curvature when viewed in a sagittal plane and an origin of the constant radius of curvature of the first curved surface section is coincident with the flexion-extension axis of rotation.
  20. 20. The orthopaedic prosthesis system of claim 19, wherein: the primary femoral component includes at least one primary femoral condyle having a distal-most point and a proximal-most point on a posterior side of the primary femoral condyle, wherein a distance between the distal-most point and the proximal-most point of the primary femoral condyle defines a primary posterior condylar height of the primary femoral component, the revision femoral component includes at least one revision femoral condyle having a distal-most point and a proximal-most point on a posterior side of the revision femoral condyle, wherein a distance between the distal-most point and the proximal-most point of the revision femoral condyle defines a revision posterior condylar height of the revision femoral component, at least one of the medial condyle and lateral condyle of the hinged femoral component includes a distal-most point and a proximal-most point on a posterior side of the corresponding medial or lateral condyle, wherein a distance between the distal-most point and the proximal-most point of the corresponding medial or lateral condyle defines a hinged posterior condylar height of the hinged femoral component, and wherein the hinged posterior condylar height is greater than each of the primary posterior condylar height and the revision posterior condylar height.

Description

HINGED ORTHOPAEDIC PROSTHESIS SYSTEM HAVING CONTROLLED CURVATURE [0001] This application claims priority under 35 U.S.C. § 119 to U.S. Provisional Application No. 63/524, 116 filed on June 29, 2023, entitled “Hinged Orthopaedic Prosthesis System Having Controlled Curvature”, which is expressly incorporated herein by reference. TECHNICAL FIELD [0002] The present disclosure relates to orthopaedic knee prosthesis systems and, more specifically, to hinged orthopaedic knee prostheses and methods for total knee arthroplasty procedures. BACKGROUND [0003] Joint arthroplasty is a well-known surgical procedure by which a diseased and/or damaged natural joint is replaced by a prosthetic joint. A typical knee prosthesis includes a femoral component, a tibial tray, and a polymer insert or bearing positioned between the tibial tray and the femoral component. Depending on the severity of the damage to the patient’s joint, orthopaedic prostheses of varying mobility may be used. For example, the knee prosthesis may include a “fixed” tibial component in some cases wherein it is desirable to limit the movement of the knee prosthesis, such as when significant soft tissue damage or loss is present. Alternatively, the knee prosthesis may include a “mobile” tibial component in cases wherein a greater degree of freedom of movement is desired. Additionally, the knee prosthesis may be a total knee prosthesis designed to replace the femoral-tibial interface of both condyles of the patient’s femur or a uni-compartmental (or uni-condylar) knee prosthesis designed to replace the femoral-tibial interface of a single condyle of the patient’s femur. [0004] Movement (e.g., flexion and extension) of the natural human knee involves movement of the femur and the tibia. Specifically, during flexion and extension, the distal end of the femur and the proximal end of the tibia articulate relative to one another through a series of complex movements. Damage (e.g., trauma), disease, or revision surgeries to address those issues can deteriorate the bones, articular cartilage, and ligaments of the knee, which can ultimately affect the ability of the natural knee to function in such a manner. In such cases, orthopaedic knee prosthesis having more control over the articulation of the patent’s femur and tibia may be used. One such type of knee prosthesis that may be used is a hinged knee prosthesis, which typically includes a hinge mechanism to couple the femoral component to one or both of the tibial bearing/ insert and/or tibial tray components to constrain and mechanically link the components of the knee prosthesis together. SUMMARY [0005] According to an aspect of the present disclosure, a hinged orthopaedic prosthesis system may include a femoral component, a housing assembly, a tibial component, and a tibial tray. The femoral component may be configured to be coupled to a surgically-prepared distal end of a patient’s femur. Additionally, the femoral component may include a lateral condyle and a medial condyle spaced apart from each other and an intercondylar femoral box defined between the lateral and medial condyles. In the illustrative embodiments, at least one of the lateral and medial condyles includes a femoral articular surface. [0006] The housing assembly may include an upper housing and a housing stem extending inferiorly from the upper housing. The upper housing may be configured to be received into the intercondylar femoral box of the femoral component to couple the femoral component to the housing assembly, and the femoral component may be rotatable relative to the housing assembly about a flexion-extension axis of rotation. [0007] The tibial component may include a platform and a tibial stem extending downwardly from an inferior surface of the platform. The platform may include a superior surface having a tibial articular surface configured to articulate with the femoral articular surface of the femoral component. The tibial stem may include an internal passageway having an opening located on the superior surface of the platform and configured to receive the housing stem of the housing assembly. [0008] In some embodiments, the femoral articular surface may contact the tibial articular surface at a first contact point on the femoral articular surface at a first degree of flexion of 0 degrees or less and contact the tibial articular surface at a second contact point on the femoral articular surface at a second degree of flexion greater than 90 degrees. In such embodiments, the femoral articular surface has a first curved surface section extending from the first contact point to the second contact point and having a constant radius of curvature when viewed in a sagittal plane. Additionally, an origin of the constant radius of curvature of the first curved surface section may be coincident with the flexionextension axis of rotation. [0009] In some embodiments, the first degree may be about 3 degrees of hyperextension. Additionally or