Search

EP-4735362-A1 - METHOD AND SYSTEM FOR HANDLING PACKAGES

EP4735362A1EP 4735362 A1EP4735362 A1EP 4735362A1EP-4735362-A1

Abstract

A method of handling packages can comprise moving a plurality of slats in a downstream direction so that a portion of each slat passes over an electromagnet. Each slat can be pivotable between a horizontal a tilted position, and the electromagnet can be energized to at least partially hold the slats in the horizontal position. The method further can include positioning a package on one or more slats of the plurality of slats so that the package is moved in the downstream direction on the one or more slats and moving the package off the one or more slats comprising deenergizing the electromagnet while moving the one or more slats past the electromagnet so that the one or more slats pivot from the horizontal to the tilted position so that the package moves off the one or more slats while the slats move in the downstream direction.

Inventors

  • FORD, COLIN, P.
  • Dye, Ryan
  • MARQUEZ, Nathan
  • NELSON, TYLER

Assignees

  • Graphic Packaging International, LLC

Dates

Publication Date
20260506
Application Date
20240628

Claims (20)

  1. 1. A method of handling packages, the method comprising: moving a plurality of slats in a downstream direction so that a portion of each slat of the plurality of slats passes over an electromagnet, wherein each slat of the plurality of slats is pivotable between a horizontal position and a tilted position, and wherein the electromagnet is energized to at least partially hold the slats in the horizontal position as the portions of the respective slats move over the electromagnet; positioning a package on one or more slats of the plurality of slats so that the package is moved in the downstream direction on the one or more slats; moving the package off the one or more slats comprising deenergizing the electromagnet while moving the one or more slats past the electromagnet so that the one or more slats supporting the package pivot from the horizontal position to the tilted position so that the package moves off the one or more slats while the one or more slats continue to move in the downstream direction.
  2. 2. The method of claim 1, wherein each of the slats comprises a first end and an opposing second end and each of the slats is pivotable between the horizontal position and the tilted position on a pivot pin, and wherein the positioning the package comprises positioning a center of gravity of the package between the pivot pin and the second end of the one or more slats.
  3. 3. The method of claim 2, wherein at least a portion of a weight of the package presses down on the one or more slats between the pivot pin and the second end of the one or more slats to cause the second end of the one or more slats to move downwardly during and after the moving the one or more slats past the deenergized electromagnet.
  4. 4. The method of claim 2, wherein each of the slats comprises a first segment extending from the first end to the pivot pin and a second segment extending from the second end to the pivot pin, and a ferromagnetic bar is mounted to the first segment of each of the slats, the moving the plurality of slats in the downstream direction comprises moving the ferromagnetic bar of each of the slats over the electromagnet, wherein a magnetic attraction between the electromagnet and the ferromagnetic bars when the electromagnet is energized holds the respective slats in the horizontal position as the slats move past the electromagnet, and wherein the ferromagnetic bars and the first ends of the one or more slats are free to move upwardly relative to the electromagnet as the one or more slats move past the electromagnet when the electromagnet is deenergized.
  5. 5. The method of claim 4, wherein a permanent magnet is mounted to the first segment of each of the slats and is spaced apart from the ferromagnetic bar of the respective slat, wherein a plurality of ferromagnetic plates extends along the downstream direction, the electromagnet is aligned with a gap between two ferromagnetic plates of the plurality of ferromagnetic plates, and the permanent magnet of each of the slats is aligned with the ferromagnetic plates when the respective slat is in the horizontal position, and wherein the permanent magnets of the one or more slats are moved away from the ferromagnetic plates when the one or more slats pivot from the horizontal position to the vertical position.
  6. 6. The method of claim 1, wherein a reject ramp extends along the downstream direction adjacent the second ends of the slats, and the package moves onto the reject ramp when the package moves off the one or more slats in the tilted position.
  7. 7. The method of claim 1, wherein a permanent magnet is mounted to each of the slats, one or more ferromagnetic plates extends along the downstream direction, the permanent magnet of each of the slats is aligned above the one or more ferromagnetic plates when the respective slats are in the horizontal position during a portion of the moving the plurality of slats in the downstream direction.
  8. 8. The method of claim 7, wherein the permanent magnets of one or more slats are moved away from the ferromagnetic plates when the one or more slats pivot from the horizontal position to the vertical position.
  9. 9. The method of claim 7, wherein the one or more ferromagnetic plates comprises a plurality of ferromagnetic plates, and wherein the electromagnet is aligned with a gap between two ferromagnetic plates of the plurality of ferromagnetic plates.
  10. 10. The method of claim 1, wherein the package is a first package and the one or more slats comprises a first grouping of slats, and wherein the method further comprises placing a second package on a second grouping of slats of the plurality of slats, the electromagnet remaining energized while the second grouping of slats move past the electromagnet so that the second grouping of slats remain in the horizontal position while moving in the downstream direction.
  11. 11. The method of claim 1, wherein the package includes a nonconforming carton.
  12. 12. The method of claim 1, wherein the slats of the plurality of slats are pivotably mounted on respective mount assemblies, and each mount assembly is engaged with one or more chains, and wherein the moving the plurality of slats in the downstream direction comprises moving the one or more chains in the downstream direction so that the one or more chains move the mount assemblies and the slats in the downstream direction.
  13. 13. A system for handling packages, the system comprising: a plurality of slats mounted along a conveyor and moving in a downstream direction of the conveyor, each slat of the plurality of slats being pivotable between a horizontal position and a tilted position; and an electromagnet mounted along a portion of the conveyor so that a portion of each slat passes over the electromagnet as the slats move in a downstream direction, wherein the electromagnet is operable to be energized to at least partially hold the slats in the horizontal position as the portions of the respective slats move over the electromagnet and to be deenergized to allow pivoting of the slats as the portions of the respective slats move over the deenergized electromagnet; wherein one or more slats of the plurality of slats supports a package as the slats are moved along the conveyor, and wherein the package moves off the one or more slats when the one or more slats are moved into the tilted position.
  14. 14. The system of claim 13, wherein each of the slats comprises a first end and an opposing second end and each of the slats is pivotable between the horizontal position and the tilted position on a pivot pin, and wherein the one or more slats support the package so that a center of gravity of the package is located between the pivot pin and the second end of the one or more slats.
  15. 15. The system of claim 14, wherein each of the slats comprises a first segment extending from the first end to the pivot pin and a second segment extending from the second end to the pivot pin, a ferromagnetic bar is mounted to the first segment of each of the slats, and the ferromagnetic bars of the respective slats are aligned with the electromagnet so that the ferromagnetic bars move over the electromagnet when the respective slats move past the electromagnet, wherein a magnetic attraction between the electromagnet and the ferromagnetic bars when the electromagnet is energized holds the respective slats in the horizontal position as the respective slats move past the electromagnet, and wherein the ferromagnetic bars and the first ends of the one or more slats are free to move upwardly relative to the electromagnet as the one or more slats move past the electromagnet when the electromagnet is deenergized.
  16. 16. The system of claim 15, wherein a permanent magnet is mounted to the first segment of each of the slats and is spaced apart from the ferromagnetic bar of the respective slat, wherein a plurality of ferromagnetic plates extends along the conveyor, the electromagnet is aligned with a gap between two ferromagnetic plates of the plurality of ferromagnetic plates, and the permanent magnet of each of the slats is aligned with the ferromagnetic plates when the respective slat is in the horizontal position, and wherein the permanent magnets of the one or more slats are moved away from the ferromagnetic plates when the one or more slats pivot from the horizontal position to the vertical position.
  17. 17. The system of claim 13, wherein the electromagnet is mounted on a first side of the conveyor and a reject ramp is mounted on a second side of the conveyor adjacent the second ends of the slats, and wherein the package is for moving onto the reject ramp when the package moves off the one or more slats in the tilted position.
  18. 18. The system of claim 13, wherein a permanent magnet is mounted to each of the slats, one or more ferromagnetic plates extends along at least a portion of the conveyor, the permanent magnet of each of the slats is aligned above the one or more ferromagnetic plates when the respective slats are in the horizontal position.
  19. 19. The system of claim 18, wherein the permanent magnets of one or more slats are for being moved away from the ferromagnetic plates when the one or more slats pivot from the horizontal position to the vertical position.
  20. 20. The system of claim 18, wherein the one or more ferromagnetic plates comprises a plurality of ferromagnetic plates, and wherein the electromagnet is aligned with a gap between two ferromagnetic plates of the plurality of ferromagnetic plates.

Description

METHOD AND SYSTEM FOR HANDLING PACKAGES CROSS-REFERENCED TO RELATED APPLICATIONS [0001] This application claims the benefit of U.S. Provisional Patent Application No. 63/523,796, filed on June 28, 2023. INCORPORATION BY REFERENCE [0002] The disclosure of U.S. Provisional Patent Application No. 63/523,796, which was filed on June 28, 2023, is hereby incorporated by reference for all purposes as if presented herein in its entirety. BACKGROUND OF THE DISCLOSURE [0003] The present disclosure generally relates to systems and methods for handling packages. More specifically, the present disclosure is directed to methods and systems for conveying packages along a product stream and ejecting nonconforming packages from the product stream, for example. SUMMARY OF THE DISCLOSURE [0004] In general, one aspect of the disclosure is directed to a method of handling packages. The method can comprise moving a plurality of slats in a downstream direction so that a portion of each slat of the plurality of slats passes over an electromagnet. Each slat of the plurality of slats can be pivotable between a horizontal position and a tilted position, and the electromagnet can be energized to at least partially hold the slats in the horizontal position as the portions of the respective slats move over the electromagnet. The method further can include positioning a package on one or more slats of the plurality of slats so that the package is moved in the downstream direction on the one or more slats and moving the package off the one or more slats comprising deenergizing the electromagnet while moving the one or more slats past the electromagnet so that the one or more slats supporting the package pivot from the horizontal position to the tilted position so that the package moves off the one or more slats while the one or more slats continue to move in the downstream direction. [0005] In another aspect, the disclosure is generally directed to a system for handling packages. The system can comprise a plurality of slats mounted along a conveyor and moving in a downstream direction of the conveyor, each slat of the plurality of slats being pivotable between a horizontal position and a tilted position. An electromagnet can be mounted along a portion of the conveyor so that a portion of each slat passes over the electromagnet as the slats move in a downstream direction. The electromagnet can be operable to be energized to at least partially hold the slats in the horizontal position as the portions of the respective slats move over the electromagnet and to be deenergized to allow pivoting of the slats as the portions of the respective slats move over the deenergized electromagnet. One or more slats of the plurality of slats can support a package as the slats are moved along the conveyor, and the package can move off the one or more slats when the one or more slats are moved into the tilted position. [0006] Additional aspects, features, and advantages of the present invention will become apparent from the following description and accompanying figures. BRIEF DESCRIPTION OF THE DRAWINGS [0007] Those skilled in the art will appreciate the above stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures. It is within the scope of the present disclosure that the above-discussed aspects be provided both individually and in various combinations. [0008] According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure. [0009] Fig. 1A is a perspective view of a package including a carton according to exemplary embodiments of the disclosure. [0010] Fig. IB is a perspective view of a package including a nonconforming carton according to exemplary embodiments of the disclosure. [0011] Figs. 2A and 2B are perspective views of a system and method for handling the packages of Figs. 1A and IB according to exemplary embodiments of the disclosure. [0012] Figs. 3A and 3B are perspective views of the system with parts removed to show internal feature of the system according to exemplary embodiments of the disclosure. [0013] Fig. 3C is a cross-sectional view of the system taken at line 3C in Fig. 3A. [0014] Fig. 4A is a cross-sectional view of the system as shown in Fig. 3C with slats that are in a tilted configuration according to exemplary embodiments of the disclosure. [0015] Fig. 4B is a perspective view of the system with parts removed and with the slats in the tilted configuration according to exemplary embodiments of the disclosure. [0016] Fig. 5 is a perspective view of the system and method of Figs. 2A and 2B during a rejections sequence with slats in the tilted configuration according to exemplary embodiments