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EP-4735520-A1 - COMPOSITIONS OF PLANT-BASED FLOUR DELIVERY PARTICLES

EP4735520A1EP 4735520 A1EP4735520 A1EP 4735520A1EP-4735520-A1

Abstract

A population of core/shell delivery particles, where the shell is made, at least in part, of a polymeric material that is the reaction product of a plant-based flour material crosslinking an isocyanate monomer, oligomer, or prepolymer. Related methods of making and using such compositions are described.

Inventors

  • SCHWANTES, TODD ARLIN
  • MARQUARDT, Terri Anne

Assignees

  • Encapsys, LLC

Dates

Publication Date
20260506
Application Date
20240626

Claims (16)

  1. 1. A population of delivery particles, wherein the delivery particles comprise a core and shell surrounding the core, wherein the core comprises a benefit agent, wherein the shell comprises a polymeric material that is the reaction product of an isocyanate and a plant-based flour, and optionally, from 0 to 5 % by weight of an emulsifier, wherein the plant-based flour is characterized by: a) a protein content, of at least 15% by weight of the flour, b) a structural polysaccharide content of at least 10% by weight of the flour, c) a starch content of less than 50% by weight of the flour, and, d) a portion of the protein comprising at least one glycoprotein.
  2. 2. The population of delivery particles according to claim 1 wherein the plant-based flour comprises a nitrogen content of from 2.5 to 10% by weight.
  3. 3. The population of delivery particles according to claim 1, wherein the shell comprises internal and external surfaces, the internal surface of the shell comprising the isocyanate and the external surface of the shell comprising the plant-based flour, the plant-based flour having amine moieties and/or hydroxyl moieties cross-linked with the isocyanate of the internal surface thereby forming the polymeric material of the shell.
  4. 4. The population of delivery particles according to claim 1, wherein the plant-based flour is characterized by a structural carbohydrate molecular weight of from about 5000 kDa to about 35,000 kDa,
  5. 5. The population of delivery particles according to claim 1, wherein the plant-based flour is characterized by being comprised of structural carbohydrates comprising arabinogalactan polysaccharide consisting of arabinose and galactose units in the ratio of 1 :0.3 to 1:3 by weight, and uronic acid polysaccharide comprising less than 50%, preferably less than 30% uronic acid, by weight of the plant based flour.
  6. 6. The population of delivery particles according to claim 1, wherein the plant-based flour is characterized by comprising at least 47% protein and at least 47% carbohydrate/starch/saccharide, and wherein the plant-based flour is characterized by comprising 5% or less % by weight of uronic acid.
  7. 7. The population of delivery particles according to claim 1, wherein the isocyanate comprises a monomer, oligomer, prepolymer or polymer selected from the group consisting of a polyisocyanurate of toluene diisocyanate, a trimethylol propane adduct of toluene diisocyanate, a trimethylol propane adduct of xylylene diisocyanate, methylene diphenyl isocyanate, toluene diisocyanate, tetramethylxylidene diisocyanate, naphthalene- 1,5-diisocyanate, phenylene diisocyanate and combinations thereof.
  8. 8. The population of delivery particles according to claim 1, wherein the reaction product is formed in a reaction, wherein the weight ratio of the soy flour present in the reaction to the isocyanate present in the reaction is from about 1 : 10 to about 1 :0.1.
  9. 9. The population of delivery particles according to claim 1, wherein the benefit agent is a fragrance material.
  10. 10. The population of delivery particles according to claim 1, wherein the core further comprises a partitioning modifier, optionally present in the core at a level of from about 5% to about 55%, preferably from about 10% to about 50%, more preferably from about 25% to about 50%, by weight of the core, preferably a partitioning modifier selected from the group consisting of vegetable oil, modified vegetable oil, mono-, di-, and tri-esters of C4-C24 fatty acids, isopropyl myristate, dodecanophenone, lauryl laurate, methyl behenate, methyl laurate, methyl palmitate, methyl stearate, and mixtures thereof, more preferably isopropyl myristate.
  11. 11. The population of delivery particles according to claim 1, wherein the delivery particles are characterized by a volume- weighted median particle size from about 1 to about 100 microns, preferably from about 1 to about 50 microns, or even preferably from about 1 to about 25 microns, more preferably from about 1 to about 10 microns.
  12. 12. The population of delivery particles according to claim 1, wherein the delivery particles are obtainable from a process comprising the steps of: forming a water phase by dissolving or dispersing a soy flour in water, forming an oil phase comprising dissolving together at least one benefit agent and at least one isocyanate, optionally with an added oil and a partitioning modifier. forming an emulsion by mixing under high shear agitation the water phase and the oil phase into an excess of the water phase, thereby forming droplets of the benefit agent and optional added oil dispersed in the water phase, and optionally adjusting the pH of the emulsion to be in a range from pH 5 to 12. curing the emulsion by heating to at least 40 °C., for a time sufficient to form a shell at an interface of the droplets with the water phase, the shell comprising the reaction product of the plant-based flour with the isocyanate, the shell surrounding the core comprising the droplets of the benefit agent and optional added oil.
  13. 13. The population of delivery particles according to claim 1, wherein the shells of the delivery particles degrade at least 60% in 28 days when tested according to test method OECD 301B.
  14. 14. The population of delivery particles according to claim 12, wherein the population of delivery particles are provided as an aqueous slurry.
  15. 15. An article of manufacture incorporating the population of delivery particles according to claim 1.
  16. 16. The article of manufacture according to claim 15 wherein the article is selected from the group consisting of a soap, a surface cleaner, a laundry detergent, a fabric softener, a shampoo, a textile, a paper towel, an adhesive, a wipe, a diaper, a feminine hygiene product, a facial tissue, a pharmaceutical, a napkin, a deodorant, a heat sink, a foam, a pillow, a mattress, bedding, a cushion, a cosmetic, a medical device, packaging, an agricultural product, a cooling fluid, a wallboard, and an insulation.

Description

COMPOSITIONS OF PLANT-BASED FLOUR DELIVERY PARTICLES FIELD OF THE INVENTION [0001] The present disclosure relates to a population of core/shell delivery particles, where the shell is made, at least in part, of a plant-based flour material that is characterized by a particular structural polysaccharide content and glycoprotein content. The population of core/shell delivery particles can further be combined with adjunct materials to form slurries of delivery particles. The present disclosure also relates to related methods of making and using such compositions. BACKGROUND OF THE INVENTION [0002] Various processes for encapsulation, specifically microencapsulation for forming core/shell delivery particles, and exemplary methods and materials are set forth in Schwantes (U.S. Pat. No. 6,592,990), Nagai et al. (U.S. Pat. No. 4,708,924), Baker et al. (U.S.Pat. No. 4,166,152), Wojciak (U.S. Pat. No. 4,093,556), Matsukawa et al. (U.S. Pat. No. 3,965,033), Matsukawa (U.S. Pat. No. 3,660,304), Ozono (U.S. Pat. No. 4,588,639), Irgarashi et al. (U.S. Pat. No. 4,610,927), Brown et al. (U.S. Pat. No. 4,552,811), Scher (U.S. Pat. No. 4,285,720), Shioi et al. (U.S. Pat. No. 4,601,863), Kiritani et al. (U.S. Pat. No. 3,886,085), Jahns et al. (U.S. Pat. Nos. 5,596,051 and 5,292,835), Matson (U.S. Pat. No. 3,516,941), Chao (U.S. Pat. No. 6,375,872), Foris et al. (U.S. Pat. Nos. 4,001,140; 4,087,376; 4,089,802 and 4,100,103), Greene et al. (U.S. Pat. Nos. 2,800,458; 2,800,457 and 2,730,456), Clark (U.S. Pat. No. 6,531,156), Saeki et al. (U.S. Pat. No. 4,251,386 and 4,356,109), Hoshi et al. (U.S. Pat. No. 4,221,710), Hayford (U.S. Pat. No. 4,444,699), Hasler et al. (U.S. Pat. No. 5,105,823), Stevens (U.S. Pat. No. 4,197,346), Riecke (U.S. Pat. No. 4,622,267), Greiner et al. (U.S. Pat. No. 4,547,429), and Tice et al. (U.S. Pat. No. 5,407,609), among others and as taught by Herbig in the chapter entitled “Microencapsulation” in Kirk-Othmer Encyclopedia of Chemical Technology, V.16, pages 438- 463. [0003] Delivery particles, particularly core/shell delivery particles, are a convenient way to deliver benefit agents, and can be useful to form aqueous slurries, or dry powder populations of delivery particles, and can be useful in formulating treatment compositions, consumer and industrial products such as for laundry, agriculture, cosmetics and coatings products. For environmental reasons, it may be desirable to use delivery particles that have a wall made from naturally derived and biodegradable materials. [0004] Delivery particles having a shell made at least in part from refined biomaterials are known. However, such particles may not deliver the desired level of performance. Furthermore, many biomaterials have not been successfully adapted to encapsulation due to variability in material, can be expensive to obtain in quantity, or can be a challenging material to work with due to the variability of the materials, poor performance, or other attributes such as viscosity-building tendencies. [0005] There is a need for improved compositions that include delivery particles made from plantbased materials, as well as related methods. A need exists for delivery particles that are sustainable or biodegradable and have improved or comparable properties to synthetic sourced delivery particles, such as having improved deposition or reduced leakage. The invention teaches how to effectively utilize variable plant-based materials in a commercially practical manner and achieve a delivery particle with one or more of the above-described desirable properties such as reduced leakage, improved deposition or biodegradability. [0006] For sustainability reasons plant-based materials are in part desirable. A challenge however is the variability of plant-based materials. Plant-based materials are usually avoided due to complexity attributable to variability of the materials, and refined materials are preferred for simpler material design. Therefore, it is surprising that the invention is able to achieve a functional delivery particle from plant-based materials in native form, such as flours. Plant-based materials in native form would be preferred if able to deliver the same or better or different attributes as compared to refined materials. Isolates of plant-based materials are often difficult to work with, often difficult to dissolve. The invention teaches a population of core-shell delivery particles based on plant-based materials cross-linked with a crosslinker, the delivery particles having reduced leakage, improved deposition or biodegradability. SUMMARY OF THE INVENTION [0007] The present disclosure relates to compositions that include plant-based core/shell delivery particles, where the plant-based material used to make the shells is characterized by a particular protein content, structural polysaccharide content and glycoprotein content. The invention describes population of delivery particles, wherein the delivery particles comprise a core and