EP-4739094-A1 - SYSTEMS AND METHODS FOR GROWING CROPS IN A MODULAR ASSEMBLY

Abstract

The present disclosure presents modular growing systems and related methods for growing crops. One such system comprises a plurality of body frames; a plurality of lift frames positioned at each end of the modular system; wherein the body frames and lift frames are arranged in a plurality of vertically stacked rows, each row comprising at least one body frame and two lift frames, the body frames being positioned between the lift frames in each row; a plurality of subframe supports within each body frame, each subframe support configured to hold at least one cart containing seeds or crops; a lowering lift mechanism within each lift frame, configured to move the carts vertically between the rows of body frames; and/or a controller communicatively coupled to the lowering lift mechanisms and translating mechanisms, configured to operate the movement of the carts through the modular system based on predetermined parameters.

Inventors

• PETERSON, SEAN R.
• TUELLER, Todd Garrett
• TUELLER, Johndavid
• CRAWFORD, Ryan Joseph

Assignees

• Tavaci Technologies LLC

Dates

Publication Date

20260513

Application Date

20240705

Claims (15)

1. 1. A modular system for growing crops, comprising: a plurality' of body frames; a plurality’ of lift frames positioned at each end of the modular system; wherein the body frames and lift frames are arranged in a plurality of vertically stacked rows, each row comprising at least one body frame and two lift frames, the body frames being positioned between the lift frames in each row; a plurality of subframe supports within each body frame, each subframe support configured to hold at least one cart containing seeds or crops; a lowering lift mechanism within each lift frame, configured to move the carts vertically between the rows of body frames; and a controller communicatively coupled to the lowering lift mechanisms and translating mechanisms, configured to operate the movement of the carts through the modular system based on predetermined parameters.
2. 2. The system of claim 1, further comprising: an irrigation system integrated within the body frames, the irrigation system including a plurality of nozzles configured to deliver water to the carts as they move through the modular system.
3. 3. The system of claim 2, further comprising a lighting system integrated within the body frames, the lighting system including a plurality’ of lighting elements configured to emit light towards the carts as they move through the modular system.
4. 4. The system of claim 1, wherein the lowering lift mechanism comprises rollers, tracks, or rack and pinion gears, configured to move the carts vertically between the rows.
5. 5. The system of claim 1, further comprising rollers, tracks, or rack and pinion gears that are configured to move the carts longitudinally across the subframe supports.
6. 6. The system of claim 1, further comprising a harvester frame positioned at one end of the lowest row of the modular system, the harvester frame configured to remove crops from the carts as they reach the end of the serpentine moving path.
7. 7. The system of claim 1, wherein the lighting system includes high intensity discharge (HID) lights, fluorescent lights, or light-emitting diode (LED) lights mounted within the body frames to emit light towards the carts.
8. 8. A method for growing crops in a modular system, comprising: providing a plurality of body frames and lift frames; arranging the body frames and lift frames in a plurality of vertically stacked rows; placing carts containing seeds or crops within the body frames; using a lowering lift mechanism to move the carts vertically between the rows of body frames; controlling the movement of the carts through the modular system using a controller; providing water to the carts using an integrated irrigation system; and providing light to the carts using an integrated lighting system.
9. 9. The method of claim 8, wherein the lowering lift mechanism comprises rollers, tracks, or rack and pinion gears, configured to move the carts vertically between the rows.
10. 10. The method of claim 8, further comprising using, rollers, tracks, or rack and pinion gears, to move the carts longitudinally across the subframe supports within the rows.
11. 11. The method of claim 8, wherein controlling the movement of the carts includes programming the controller to operate the lowering lift mechanisms and the rollers, tracks, or rack and pinion gears.
12. 12. The method of claim 8, further comprising removing the crops from the carts using a harvester frame positioned at one end of the lowest row of the modular system.
13. 13. The method of claim 8, wherein the irrigation system includes a plurality of spray nozzles, drip nozzles, or flood nozzles mounted within the body frames to provide water to the carts.
14. 14. The method of claim 8, wherein the lighting system includes high intensity discharge (HID) lights, fluorescent lights, or light-emitting diode (LED) lights mounted within the body frames to emit light towards the carts.
15. 15. The method of claim 8, further comprising adjusting a size of the modular system based on user requirements.

Description

SYSTEMS AND METHODS FOR GROWING CROPS IN A MODULAR ASSEMBLY CROSS-REFERENCE TO RELATED APPLICATION [0001] This application claims priority to co-pending U.S. provisional application entitled, “Systems and Methods for Growing Crops in a Modular Assembly,” having application number 63/512,144, filed July 6, 2023, and U.S. provisional application entitled, “Systems and Methods for Providing a Modular Grow Pod,” having application number 63/512,129, filed July 6, 2023, each of which is entirely incorporated herein by reference. TECHNICAL FIELD [0002] The present specification generally relates to systems and methods for distributing seed and/or other organic material and, more specifically, sy stems and methods for growing crops that may be systems shipped and assembled in individual modular parts. BACKGROUND [0003] While crop growth technologies have advanced over the years, there are still many problems in the farming and crop industry today. As an example, while technological advances have increased efficiency and production of various crops, many factors may affect a harvest, such as weather, disease, infestation, and the like. Additionally, while the United States currently has suitable farmland to adequately provide food for the U.S. population, other countries and future populations may not have enough farmland to provide the appropriate amount of food. SUMMARY [0004] The present disclosure presents modular grow tower systems and related methods for growing crops. One such system comprises a plurality of body frames; a plurality of lift frames positioned at each end of the modular system; wherein the body frames and lift frames are arranged in a plurality of vertically stacked rows, each row comprising at least one body frame and two lift frames, the body frames being positioned between the lift frames in each row; a plurality of subframe supports within each body frame, each subframe support configured to hold at least one cart containing seeds or crops; a lowering lift mechanism within each lift frame, configured to move the carts vertically between the rows of body frames; and/or a controller communicatively coupled to the lowering lift mechanisms and translating mechanisms, configured to operate the movement of the carts through the modular system based on predetermined parameters. [0005] Also disclosed herein is a method comprising providing a plurality of body frames and lift frames; arranging the body frames and lift frames in a plurality of vertically stacked rows; placing carts containing seeds or crops within the body frames; using a lowering lift mechanism to move the carts vertically between the rows of body frames; controlling the movement of the carts through the modular system using a controller; providing water to the carts using an integrated irrigation system; and/or providing light to the carts using an integrated lighting system. [0006] In one or more aspects of such systems and methods, the lowering lift mechanism comprises rollers, tracks, or rack and pinion gears, configured to move the carts vertically between the rows; and/or the lighting system includes high intensity discharge (HID) lights, fluorescent lights, or light-emitting diode (LED) lights mounted within the body frames to emit light towards the carts. [0007] In one or more aspects, such systems and/or methods involve an irrigation system integrated within the body frames, the irrigation system including a plurality of nozzles configured to deliver water to the carts as they move through the modular system; the irrigation system including a plurality7 of spray nozzles, drip nozzles, or flood nozzles mounted within the body frames to provide water to the carts; a lighting system integrated within the body frames, the lighting system including a plurality- of lighting elements configured to emit light towards the carts as they move through the modular system; rollers, tracks, or rack and pinion gears that are configured to move the carts longitudinally across the subframe supports; a harvester frame positioned at one end of the lowest row of the modular system, the harvester frame configured to remove crops from the carts as they reach the end of the serpentine moving path; using, rollers, tracks, or rack and pinion gears, to move the carts longitudinally across the subframe supports within the rows; wherein controlling the movement of the carts includes programming the controller to operate the lowering lift mechanisms and the rollers, tracks, or rack and pinion gears; removing the crops from the carts using a harvester frame positioned at one end of the lowest row of the modular system; and/or adjusting a size of the modular system based on user requirements. [0008] Other systems, methods, features, and advantages of the present disclosure will be or become apparent to one with skill in the art upon examination of the following draw ings and detailed description. It is intended that all such additional systems, methods