JP-2026074619-A - Parts moving device, control device for parts moving device, and parts moving program
Abstract
[Problem] To provide a parts moving device, a control device for the parts moving device, and a parts moving program that can arrange plate-shaped parts in a suitable stacked state. [Solution] The plate-shaped components 13 included in the packaging include large components set so that the lengths of the short side and long side and the lengths in the short side direction and the long side direction are the same in the plate-shaped material 12. When the plate-shaped components 13 are stacked in multiple layers, the control unit 90 moves the gap components acting as bracing members 14 to support the lower side of the plate-shaped components 13 that are stacked relatively on top of it. The control for moving the bracing members 14 includes the control for moving gap components set to a width and length that can be placed in the gap formed between the large components and the wall surface when the large components constitute at least a part of the floor surface at a construction site. [Selection Diagram] Figure 1
Inventors
- 宮川 和士
Assignees
- 宮川工機株式会社
Dates
- Publication Date
- 20260507
- Application Date
- 20241021
Claims (5)
- A loading means capable of stacking plate-shaped parts processed by a processing device capable of dividing a roughly rectangular plate-shaped material into multiple pieces into multiple layers, The system includes a control means capable of controlling the operation of the loading means to arrange the plate-shaped components in a stacked configuration. The plate-shaped components included in the aforementioned packaging state may include large components set such that the length in the short or long direction is the same as the length of at least one of the short or long sides of the plate-shaped material, and the control means is configured to control the operation of the loading means to include the large components and achieve the aforementioned packaging state. The control means is configured to include control of moving a support member that enables the plate-shaped components stacked on top of each other in a multi-layered arrangement, thereby supporting the plate-shaped components stacked on top of each other from below. The control for moving the aforementioned crossbar member is configured to include a control for moving a gap component, which is set to a width and length that allows it to be placed in the gap formed between the large component and the wall surface when the large component constitutes at least a part of the floor surface at a construction site, and which can be used as a component that can be installed in the gap, as the crossbar member. A parts moving device characterized in that the control means controls the operation of the loading means to move the gap parts, thereby enabling the plate-shaped parts to be arranged in the state described above, including one or more gap parts and large parts.
- The gap component is set to a width that is approximately half the width of the horizontal member located on the inside of the exterior wall, which is positioned on the underside of the floor surface, or shorter than approximately half the width of the horizontal member located on the inside of the exterior wall, and is approximately the same as, or shorter than, a predetermined length corresponding to the length obtained by dividing the length of the short side or long side of the plate-shaped material by any integer from 1 to 4, or a predetermined ratio that exceeds half of the predetermined length, and is configured to be installed in the gap formed on the upper side of the horizontal member located on the inside of the exterior wall, as described in claim 1.
- A loading means that allows plate-shaped parts processed by a processing device capable of dividing a roughly rectangular plate-shaped material into multiple pieces to be stacked in multiple layers by moving the processed parts, The system includes a control means capable of controlling the operation of the loading means to arrange the plate-shaped components in a stacked configuration. The plate-shaped components included in the aforementioned packaging state may include large components set such that the length in the short or long direction is the same as the length of at least one of the short or long sides of the plate-shaped material, and the control means is configured to control the operation of the loading means to include the large components and achieve the aforementioned packaging state. The control means is configured to include control of moving a support member that enables the plate-shaped components stacked on top of each other in a multi-layered arrangement, thereby supporting the plate-shaped components stacked on top of each other from below. The control for moving the aforementioned crossbar member includes a control for moving a gap component that is set to a width of approximately 50 mm or approximately 60 mm or a width shorter than said width, and is set to a length that is approximately the same as, or shorter than, a predetermined length that is more than half of said predetermined length and is a predetermined ratio or greater than said predetermined length, which corresponds to a length obtained by dividing the length of the short side or long side of the plate-shaped material by any integer from 1 to 4. A parts moving device characterized in that the control means controls the operation of the loading means to move the gap parts, thereby enabling the plate-shaped parts to be arranged in the state described above, including one or more gap parts and large parts.
- A control device for a component moving device, characterized in that it is configured to perform calculation processing that includes at least control for moving the gap component, as described in any one of claims 1 to 3.
- A component movement program configured to perform calculation processing that includes at least control for moving the gap component in the control device of the component movement device according to claim 4.
Description
This invention relates to a parts moving device, a control device for a parts moving device, and a parts moving program. Traditionally, in buildings such as houses, plate-shaped members (components) are used in conjunction with rod-shaped members such as columns and beams, as well as roofing members that form the roof, or base members that serve as the underlayment for laying those roofing members, wall members that form the exterior walls and interior walls of partitioned spaces, and floor members that form the floors of partitioned spaces. These plate-shaped components are, as needed, processed into shapes and sizes suitable for each installation location using pre-cutting equipment. They are then delivered to the construction site in a stacked, multi-layered packaging. In factories where pre-cutting is performed, automation is progressing to eliminate the need for human intervention in the packaging process. For example, a pre-cutting device may be configured to include a control device and a loading device for transport. The packaging configuration is determined by program execution based on the shape and size of the parts produced by the pre-cutting process. Then, a device is used that identifies each processed part using an imaging device such as a camera, and controls the operation of the loading device to stack multiple parts in predetermined positions to form the packaging (see, for example, Patent Document 1). Patent No. 7160270 Schematic diagram showing the configuration of a parts manufacturing device.(A) is a partially exploded perspective view of a portion of the laminate, and (B) and (C) are top views showing the arrangement of components and crossbars within the layers.(A) is a floor plan showing an example of a layout set up by column division, (B) is a floor plan showing an example of floorboards placed in the room set up in (A), and (C) is a floor plan showing a magnified view of the installation state of large components and gap components placed near the exterior wall.A schematic perspective view showing the state in which the end portion of a large component and a gap component are installed on the upper side of a horizontal member. The embodiments of the present invention will be described below with reference to the accompanying drawings. Figure 1 is a schematic diagram showing an example of the configuration of the parts manufacturing apparatus 1. Figure 2(A) is a partially exploded perspective view showing an example of a laminate in which multiple parts and crossbar members are stacked in multiple layers. Figure 2(B) is a top view showing an example of the arrangement of parts and crossbar members in the upper layer of two stacked layers. Figure 2(C) is a top view showing an example of the arrangement of parts and crossbar members in the lower layer. The parts manufacturing apparatus 1 is a pre-cutting apparatus capable of performing pre-cutting. It comprises a processing apparatus for processing plate-shaped materials and a parts moving apparatus capable of stacking a predetermined number of plate-shaped parts, including the processed parts, in multiple layers. This apparatus allows for the synchronized processing of plate-shaped materials and the stacking of the parts cut out by that processing. Specifically, as shown in Figure 1, the parts manufacturing apparatus 1 comprises a material support section 10, an identification information addition section 20, a processing section 30, a parts support section 40, a stacking support section 50, a crossbar support section 60, a loading section 70, a waste material recovery section 80, and a control section 90. The processing section 30 includes both a functional part as a processing apparatus and a functional part as a parts moving apparatus, with each part, including a portion of the processing section 30, constituting the parts moving apparatus. The material support unit 10 supports the plate-shaped material 12 before processing in a multi-tiered stacked state, and supplies the material 12 one by one to the processing unit 30 via the identification information addition unit 20 (described later). The material support unit 10 is supplied with plate-shaped material 12 of a material and size suitable for the part to be manufactured by the operator. The identification information addition unit 20 is a device capable of attaching predetermined identification information to each material 12 in the transport path from the material support unit 10 to the processing unit 30. This information includes individual identification information that allows a predetermined number of parts 13 intended for manufacturing (to be stacked) to be distinguished from each other, and directional identification information that allows the orientation of each part 13 to be distinguished. Specifically, it is equipped with a printer (printing machine) capable of printing identification information such as characters, symbols, barcodes, and QR codes on one surface (