JP-3255747-U - Equilibrium two-channel flow divider plate and hot runner
Abstract
[Problem] To provide a balanced two-channel flow divider plate and a hot runner in the field of hot runners. [Solution] The balanced two-flow channel divider plate includes a divider plate body, a main runner 20, a first sub-runner 30, a second sub-runner 40, and a valve pin runner. The main runner is provided within the divider plate body, the first sub-runner is provided within the divider plate body and is located at the outlet of the main runner and communicates with the main runner, the second sub-runner is provided within the divider plate body and is located at the outlet of the main runner and communicates with the main runner, the valve pin runner is provided within the divider plate body, the valve pin penetrates the valve pin runner, the outlets of the first sub-runner and the second sub-runner merge into the valve pin runner, and the outlets of the first sub-runner and the second sub-runner are located on either side of the valve pin. [Selection Diagram] Figure 8
Inventors
- 韓 昇▲イェ▼
- 駱 田偉
- 陳 偉光
- 康 仁植
Assignees
- 広東柳道熱流道系統有限公司
Dates
- Publication Date
- 20260507
- Application Date
- 20260305
- Priority Date
- 20260112
Claims (10)
- The main body of the flow divider plate, The main runner provided within the aforementioned flow divider plate body, A first sub-runner is provided within the main body of the flow divider and is located at the outlet of the main runner, communicating with the main runner, A second sub-runner is provided within the main body of the flow divider and is located at the outlet of the main runner, communicating with the main runner. A balanced two-flow channel flow divider comprising a valve pin runner provided within the flow divider body, wherein a valve pin penetrates the valve pin runner, the outlets of the first sub-runner and the second sub-runner merge into the valve pin runner, and the outlets of the first sub-runner and the second sub-runner are located on either side of the valve pin.
- The balanced two-flow channel diversion plate according to claim 1, characterized in that the first sub-runner and the second sub-runner exhibit point symmetry, and the outlets of the first sub-runner and the second sub-runner are point symmetric with respect to the valve pin runner.
- The shape of the first sub-runner is S-shaped, The equilibrium two-channel flow divider according to claim 1, characterized in that the shape of the second sub-runner is S-shaped.
- The aforementioned balanced two-channel flow divider plate is A first inclined runner provided within the main body of the flow divider, wherein the outlet of the first sub-runner communicates with the first inclined runner, A second inclined runner provided within the main body of the flow divider plate, wherein the outlet of the second sub-runner communicates with the second inclined runner, The balanced two-flow channel divider according to claim 1, characterized in that the outlets of the first inclined runner and the second inclined runner merge into the valve pin runner.
- The angle between the first inclined runner and the valve pin is 15° to 75°. The balanced two-flow channel divider according to claim 4, characterized in that and/or the angle between the second inclined runner and the valve pin is 15° to 75°.
- The flow divider body includes an upper flow plate and a lower flow plate, and the upper flow plate and the lower flow plate are positioned by positioning pins and then fixedly connected, as described in claim 1.
- A first positioning hole and a second positioning hole are provided on the upper portion of the flow plate, and the first positioning hole and the second positioning hole are provided diagonally opposite each other. A third positioning hole and a fourth positioning hole are provided on the lower portion of the flow plate, and the third positioning hole and the fourth positioning hole are provided diagonally opposite each other. The balanced two-channel flow divider according to claim 6, characterized in that the first positioning hole and the third positioning hole are positioned and connected by a first positioning pin, and the second positioning hole and the fourth positioning hole are positioned and connected by a second positioning pin.
- The balanced two-flow channel divider according to claim 6, characterized in that the upper flow plate and the lower flow plate are connected by welding.
- The main runner includes an upper half main runner and a lower half main runner, the upper half main runner is provided on the upper flow plate, and the lower half main runner is provided on the lower flow plate. and/or, the first subrunner includes a first upper half subrunner and a first lower half subrunner, wherein the first upper half subrunner is provided on the upper flow plate and the first lower half subrunner is provided on the lower flow plate. and/or the second subrunner includes a second upper half subrunner and a second lower half subrunner, wherein the second upper half subrunner is provided on the upper flow plate and the second lower half subrunner is provided on the lower flow plate. and/or, the valve pin runner is provided on the lower portion of the flow plate, characterized in that the balanced two-flow channel divider plate according to claim 6.
- A balanced two-channel flow divider plate according to any one of claims 1 to 9, further comprising, An injection nozzle is provided above the balanced two-channel flow divider plate, connected to the balanced two-channel flow divider plate, and in communication with the main runner, A hot runner comprising a hot nozzle provided below the balanced two-flow channel divider plate, connected to the balanced two-flow channel divider plate, and communicating with the valve pin runner, wherein the valve pin penetrates the divider plate body and extends into the valve pin runner and the hot nozzle.
Description
This invention relates to the technical field of hot runners, and more specifically, to a balanced two-channel flow divider plate and a hot runner. Hot runners are widely used in injection molding and are an important component of injection molds. Referring to Figures 1, 2, 3, 4, and 5, in the conventional technology, a main runner 2 and a bent runner 3 are provided within the flow divider plate 1 of the hot runner. The valve pin 4 penetrates the bent hole 3 of the flow divider plate 1, and a stagnation region a exists when the resin passes behind the valve pin 4, which is unfavorable for color changes in the resin product. Furthermore, the resin in the main runner 2 impacts the valve pin 4 from one side at the location of the bent runner 3, causing a slight bend in the valve pin 4. As a result, an imbalance b occurs between the tip of the valve pin 4 and the gate bush 5 of the hot nozzle, accelerating damage to the gate component when the valve pin 4 seals the resin. The damaged gate component then causes gate burr defects on the resin product. The objective of this invention is to provide a balanced two-channel flow divider plate and a hot runner that solve the technical problems of the prior art, in which a stagnation region exists when the resin passes through the back surface of the valve pin, and where imbalance occurs between the tip of the valve pin and the gate bush of the hot nozzle when the resin impacts the valve pin from one side. To achieve the above objective, this invention employs the following technical solutions: In one embodiment, the present invention provides a balanced two-channel flow divider plate, The main body of the flow divider plate, The main runner provided within the aforementioned flow divider plate body, A first sub-runner is provided within the main body of the flow divider and is located at the outlet of the main runner, communicating with the main runner, A second sub-runner is provided within the main body of the flow divider and is located at the outlet of the main runner, communicating with the main runner. The system includes a valve pin runner provided within the flow divider body, the valve pin passing through the valve pin runner, the outlets of the first sub-runner and the second sub-runner merging into the valve pin runner, and the outlets of the first sub-runner and the second sub-runner located on either side of the valve pin. According to the above-described balanced two-flow channel divider plate, the first sub-runner and the second sub-runner exhibit point symmetry, and the outlets of the first sub-runner and the second sub-runner are point symmetric with respect to the valve pin runner. According to the above-described balanced two-channel flow divider plate, the shape of the first sub-runner is S-shaped, And/or, the shape of the second sub-runner is S-shaped. According to the above-described balanced two-channel flow divider, the balanced two-channel flow divider further, A first inclined runner provided within the main body of the flow divider, wherein the outlet of the first sub-runner communicates with the first inclined runner, A second inclined runner provided within the main body of the flow divider plate, the second inclined runner having an outlet that communicates with the second inclined runner, The outlets of the first inclined runner and the second inclined runner merge into the valve pin runner. According to the above-described balanced two-flow channel divider plate, the angle between the first inclined runner and the valve pin is 15° to 75°. And/or, the angle between the second inclined runner and the valve pin is 15° to 75°. According to the above-described balanced two-flow channel divider, the divider body includes an upper flow plate and a lower flow plate, and the upper and lower flow plates are positioned by positioning pins and then permanently connected. According to the above-described balanced two-channel flow divider plate, a first positioning hole and a second positioning hole are provided on the upper portion of the flow plate, and the first positioning hole and the second positioning hole are provided diagonally opposite each other. A third positioning hole and a fourth positioning hole are provided on the lower portion of the flow plate, and the third positioning hole and the fourth positioning hole are provided diagonally opposite each other. The first positioning hole and the third positioning hole are positioned and connected by a first positioning pin, and the second positioning hole and the fourth positioning hole are positioned and connected by a second positioning pin. According to the above-described balanced two-channel flow divider plate, the upper and lower flow plates are connected by welding. According to the above-described balanced two-channel flow divider plate, the main runner includes an upper half main runner and a lower half main runner, the upper half main runner is provided on the upper flow plate, and t