JP-7854656-B2 - Stirring and defoaming treatment system and stirring and defoaming treatment method
Inventors
- 菰田 悦之
- 高岡 文彦
- 中村 友紀
Assignees
- 国立大学法人神戸大学
- 株式会社写真化学
Dates
- Publication Date
- 20260507
- Application Date
- 20220913
Claims (11)
- A stirring and defoaming treatment system comprising a stirring and defoaming apparatus that performs stirring and defoaming treatment on a container containing a material to be treated by revolving and rotating the material to be treated, A lid that closes the opening of the container, A first temperature sensor for measuring the temperature of the object to be processed contained in the container, A second temperature sensor measures the temperature of the internal gas contained inside the container, It comprises a calculation unit, The stirring and defoaming treatment system comprises a calculation unit which derives a representative shear rate acting on the workpiece based on a heat balance equation showing the relationship between at least the heat accumulated in the workpiece when the stirring and defoaming treatment is performed, the heat balance between the workpiece and the internal gas, and viscosity dissipation, and the temperatures measured by the first temperature sensor and the second temperature sensor.
- The stirring and defoaming treatment system according to claim 1, wherein the first temperature sensor has a first detection unit that detects infrared radiation emitted from the object to be treated.
- The stirring and defoaming treatment system according to claim 1, wherein the second temperature sensor has a second detection unit that comes into contact with the internal gas.
- The stirring and defoaming treatment system according to any one of claims 1 to 3, wherein the container is an insulated container having an insulating layer.
- The container comprises an inner container for containing the object to be processed, and an outer container that contains the inner container without contact with the sides and bottom of the inner container. The stirring and defoaming treatment system according to claim 4, wherein the heat insulating layer is an air layer between the inner container and the outer container.
- A stirring and defoaming treatment system comprising a stirring and defoaming apparatus that performs stirring and defoaming treatment on a container containing a material to be treated by revolving and rotating the material to be treated, A lid that closes the opening of the container, A container holder that houses the aforementioned container and revolves and rotates on its axis, A first temperature sensor for measuring the temperature of the object to be processed contained in the container, A second temperature sensor measures the temperature of the internal gas contained inside the container, A third temperature sensor for measuring the temperature of the outer surface of the container or the container holder, It comprises a calculation unit, The stirring and defoaming treatment system derives a representative shear rate acting on the workpiece based on a heat balance equation that shows the relationship between at least the heat accumulated in the workpiece when the stirring and defoaming treatment is performed, the heat balance between the workpiece and the internal gas, the heat balance between the workpiece and the outside of the container through the outer surface of the container or the container holder, and viscosity dissipation, and the temperatures measured by the first temperature sensor, the second temperature sensor, and the third temperature sensor.
- The stirring and defoaming treatment system according to claim 6, wherein the third temperature sensor includes a first temperature detection unit and a second temperature detection unit, the first temperature detection unit measures the outer surface of the bottom of the container, and the second temperature detection unit measures the outer surface of the side of the container or the container holder.
- The stirring and defoaming apparatus includes a revolving body that causes the container to revolve, The stirring and defoaming treatment system according to claim 6, wherein the third temperature sensor has a temperature detection unit that is fixed to the orbiting body and orbits without rotating on its own axis, and detects infrared radiation emitted from the outer surface of the container holder.
- The stirring and defoaming treatment system according to claim 6, wherein the third temperature sensor has a temperature detection unit fixed to the container holder and detecting infrared radiation emitted from the outer surface of the container while revolving and rotating.
- A stirring and defoaming treatment method in which a container containing a material to be treated is revolved and rotated to perform stirring and defoaming treatment on the material to be treated, A first measurement step involves measuring the temperature of the object to be processed contained in the container using a first temperature sensor, A second measurement step involves using a second temperature sensor to measure the temperature of the internal gas contained inside the container, A derivation step for deriving a representative shear rate acting on the workpiece based on a heat balance equation showing the relationship between the heat accumulated in the workpiece, the heat balance between the workpiece and the internal gas, and viscosity dissipation when the aforementioned stirring and defoaming treatment is performed, and the temperatures measured in the first measurement step and the second measurement step, A stirring and defoaming treatment method including the following.
- A stirring and defoaming treatment method in which a container containing a material to be treated is revolved and rotated to perform stirring and defoaming treatment on the material to be treated, A first measurement step involves measuring the temperature of the object to be processed contained in the container using a first temperature sensor, A second measurement step involves using a second temperature sensor to measure the temperature of the internal gas contained inside the container, A third measurement step involves using a third temperature sensor to measure the temperature of the outer surface of the container or a container holder that houses the container and revolves and rotates; A derivation step for deriving a representative shear rate acting on the workpiece based on a heat balance equation showing the relationship between the heat accumulated in the workpiece when the stirring and defoaming treatment is performed, the heat balance between the workpiece and the internal gas, the heat balance between the workpiece and the outside of the container through the outer surface of the container or the container holder, and viscosity dissipation, and the temperatures measured in the first measurement step, the second measurement step, and the third measurement step, A stirring and defoaming treatment method including the following.
Description
Application of Article 30, Paragraph 2 of the Patent Law 1. Title of Publication: Abstracts of Presentations at the 53rd Autumn Meeting of the Society of Chemical Engineers, Japan Publication Date: August 31, 2022 Publication Address: http://www3.scej.org/meeting/53f/index.html http://www3.scej.org/meeting/53f/prog/session_SY-54.html http://www3.scej.org/meeting/53f/abst/AC319.pdf This disclosure relates to a stirring and defoaming treatment system and a stirring and defoaming treatment method, which include a stirring and defoaming treatment apparatus that performs stirring and defoaming treatment on a container containing a material to be treated by revolving and rotating the material to be treated. When performing agitation and defoaming treatment on a container holding a material to be treated while it is revolving and rotating, it is preferable to be able to know the flow state of the material being treated. However, since the container holding the material is revolving and rotating, it is difficult to observe the flow state of the material inside it. Patent Document 1 (Japanese Patent Publication No. 2021-043001) describes a measurement system for measuring the state of a workpiece during processing, for example, a measurement system for measuring the shear stress acting on a workpiece. This measurement system includes a measurement unit in which a detection surface for detecting the shear stress acting on the workpiece is positioned to directly contact the workpiece housed in a container. Japanese Patent Publication No. 2021-043001 This is a diagram showing a stirring and defoaming apparatus.This is a diagram showing the stirring and defoaming treatment system of the first embodiment.This figure shows an example of the structure of the container and its surroundings according to the first embodiment.This figure shows an example of the structure of the container and its surroundings according to the first embodiment.This figure shows an example of a lid structure that covers the opening of a container.This figure shows a model of the heat balance at each contact interface of the workpiece.This is a diagram showing the heat transfer area.This is a model that explains heat transfer between the object being processed and the internal gas.This model illustrates heat transfer between the object being processed, the sides of the container, and the container holder.This is a model that explains heat transfer between the object being processed and the bottom surface of the container.This is a diagram showing the stirring and defoaming treatment system of the second embodiment.This figure shows an example of the container structure of the second embodiment.This graph shows the measurement results of the time-dependent changes in the temperature of the processed material and the internal gas.This graph shows the temporal changes in the heat accumulation term in the treated material, the heat transfer term between the treated material and the internal gas, the viscous dissipation term of the treated material, and the representative shear rate.This graph shows the relationship between orbital velocity and characteristic shear rate.This graph shows the relationship between dimensionless shear rate and Ut.This figure shows an example of the container and its surrounding structure according to the third embodiment. <First Embodiment> The stirring and defoaming treatment system and stirring and defoaming treatment method according to the first embodiment will be described below with reference to the drawings. Figure 1 is a configuration diagram showing an example of the stirring and defoaming treatment apparatus 100. Figure 2 is a diagram showing the stirring and defoaming treatment system of the first embodiment. Figures 3 and 4 are diagrams showing examples of the structure of the container 1A (1) and its surroundings according to the first embodiment. Figure 5 is a diagram showing an example of the structure of the lid 10 that covers the opening of the container 1A. The stirring and defoaming treatment system includes a stirring and defoaming treatment device 100 that performs stirring and defoaming treatment on a container 1A containing the material to be treated 5 by revolving and rotating the container 1A. As shown in Figure 1, the stirring and defoaming treatment device 100 includes a container 1A containing the material to be treated 5, a container holder 106 on which the container 1A is mounted, and a drive mechanism D that rotates the container holder 106 around its axis of rotation X1 and revolves the axis of rotation X1. Figure 1 shows an example where the stirring and defoaming treatment device 100 is equipped with two container holders 106, but the number of container holders 106 can be changed. For example, if the stirring and defoaming treatment device 100 is equipped with one container holder 106, the stirring and defoaming treatment device 100 may be equipped with a weight to maintain balance during