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KR-102963290-B1 - Heating pipe integrated insulation panel

KR102963290B1KR 102963290 B1KR102963290 B1KR 102963290B1KR-102963290-B1

Abstract

The present invention relates to a heating pipe integrated insulation panel capable of improving constructability, reducing costs, and maintaining insulation quality by installing the insulation panel integrally with the heating pipe on the floor slab, wherein the insulation panel is formed by inserting and installing a heating pipe into a pipe groove on the upper part of the insulation panel body and pouring protective mortar on the upper part when heating a bathroom floor. The present invention is characterized by comprising: an insulating panel body made of insulating material and installed on the upper surface of a floor slab, wherein a plurality of guide protrusions are formed on the upper surface with an outer circumference shaped like an arc and are spaced apart from each other to form a pipe groove between the guide protrusions, a head projection is formed protruding on the upper surface of the outer side, a reinforcing protrusion is formed protruding on the corner side of the upper surface that is integrally connected to the head projection, an inlet hole is formed vertically through at least one of the guide protrusions to allow protective mortar to move downward, and a chamfer is formed on one side of the lower surface; a heating pipe installed in the pipe groove of the insulating panel body; and the protective mortar poured on the upper surface of the insulating panel body to embed the heating pipe.

Inventors

  • 강현준
  • 오건
  • 박홍규
  • 김진환

Assignees

  • 디엘이앤씨 주식회사

Dates

Publication Date
20260512
Application Date
20230620

Claims (7)

  1. It is made of insulating material and installed on the upper part of the floor slab (1), A plurality of guide protrusions (211), with outer surfaces formed in an arc shape on the upper surface, are formed protruding spaced apart from each other, and a pipe groove (212) is formed between the guide protrusions (211). A protruding end projection (213) is formed on the upper surface of the outer side, A reinforcing projection (214) is formed protrudingly on the upper edge side, integrally connected to the end ridge (213), and At least one of the above guide protrusions (211) has an inlet hole (217) formed vertically through it so that the protective mortar (23) can move downward. Insulating panel body (21) having a chamfered portion (218) formed on one side of the lower surface; A heating pipe (22) installed in the pipe groove (212) of the above-mentioned insulation panel body (21); and The above protective mortar (23) is poured on the upper part of the above insulation panel body (21) and has a heating pipe (22) embedded therein; and is composed of Between adjacent guide protrusions (211), a pair of fixing protrusions (215) capable of fixing a heating pipe (22) are formed protruding apart from each other. A heating pipe integrated insulation panel characterized by having a curved fixing protrusion (216) formed protruding from an outer spaced position of the guide protrusion (211), wherein the inner surface and the outer surface are each formed in an arc shape with long lengths to fix the heating pipe (22) between the guide protrusion (211) or the fixing protrusion (215).
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Description

Heating pipe integrated insulation panel The present invention relates to a heating pipe integrated insulation panel capable of improving constructability, reducing costs, and maintaining insulation quality by installing the insulation panel integrally with the heating pipe on the floor slab, wherein the insulation panel is formed by inserting and installing a heating pipe into a pipe groove on the upper part of the insulation panel body and pouring protective mortar on the upper part when heating the floor of a bathroom or utility room. For bathrooms or utility rooms in multi-unit dwellings, waterproofing is performed by applying a waterproofing agent to the top of the floor slab, then pouring bed mortar and installing floor tiles. In the past, heating devices such as radiators were installed to heat the bathroom. However, heating devices are exposed indoors, making maintenance difficult and causing problems by taking up space. Consequently, there has recently been an increasing trend of installing underfloor heating in bathrooms by embedding heating pipes within the bed mortar, similar to living rooms or bedrooms (Registered Utility Model No. 20-0371846, etc.). Meanwhile, for floor heating, insulation must be installed on the floor slab. However, the bathroom, which is a space where water is used, has a floor surface that is about 50 mm lower than the living room (Fig. 1). Accordingly, unlike the living room or bedroom, where insulation is installed on the upper part of the floor slab, an insulation material (200) with a thickness of about 30 mm is installed on the lower part of the floor slab (1) for floor insulation in the bathroom. To this end, formwork (100), such as AL form, is installed on the lower part of the floor slab (1), and insulation material (200) is attached to the upper surface of the formwork (100) in the bathroom section, and then floor slab concrete is poured to construct it (Fig. 1). However, in this case, uneven sections occur in the slab formwork, reducing the workability of the formwork process and increasing material and labor costs. Additionally, if cement paste penetrates beneath the insulation during concrete pouring, the insulation adheres to the formwork, potentially causing damage during demolding. Consequently, insulation performance deteriorates due to the penetration of cement paste, and additional labor costs are required for its removal. Furthermore, when installing ceiling recessed boxes for electrical or plumbing, the insulation attached to the ceiling is frequently damaged; additionally, since the insulation is installed beneath the floor slab with a gap between it and the heating pipes, there is a concern that the insulation quality may be compromised. Furthermore, when heating the bathroom floor, the heating pipes are installed only in certain sections adjacent to the living room or bedroom, so insulation only needs to be installed at the location of the heating pipes. However, when attaching insulation to the underside of the bathroom floor slab, the insulation must be installed across the entire bathroom floor slab to improve the efficiency of the formwork, which leads to a problem where the installation area of the insulation increases more than necessary. Additionally, protective mortar is poured at the installation site of the heating pipes to protect them; however, since the protective mortar is poured only partially at the installation site without separate end formwork, the thickness of the protective mortar is inconsistent, resulting in a decrease in the effectiveness of the protective mortar. FIG. 1 is a cross-sectional view illustrating the construction state of a conventional floor slab. FIG. 2 is a perspective view illustrating the main body of an insulation panel. FIG. 3 is a perspective view illustrating a state in which heating pipes are installed on the main body of an insulation panel. FIG. 4 is a perspective view illustrating the heating pipe integrated insulation panel of the present invention. FIG. 5 is a cross-sectional view illustrating the construction state of a floor slab equipped with a heating pipe integrated insulation panel of the present invention. FIG. 6 is a cross-sectional view illustrating the installation state of the heating pipe integrated insulation panel of the present invention. FIG. 7 is a perspective view illustrating an embodiment in which heating pipes are arranged in a different way on an insulating panel body. FIG. 8 is an enlarged cross-sectional perspective view of the insulation panel body. FIG. 9 is a bottom perspective view of an insulation panel including an insulation panel body having a chamfered portion formed thereon. FIG. 10 is a cross-sectional view illustrating the installation state of the insulation panel shown in FIG. 9. The present invention will be described in detail below according to the attached drawings and preferred embodiments. FIG. 2 is a perspective view illustrating an insulating panel body,