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KR-102964044-B1 - Method of manufacturing and installing an auto stocke

KR102964044B1KR 102964044 B1KR102964044 B1KR 102964044B1KR-102964044-B1

Abstract

The method for manufacturing and installing an auto stocker according to embodiments of the present invention may include a tool installation step of installing a lifting tool; a TB placement step of lifting and placing a TB unit including a PNP, a port, and an electrical panel using the lifting tool; a port alignment step of positioning the port correctly; a partition installation step of installing a partition in the port correctly; a PNP setting step of positioning and setting the PNP correctly; a port adjustment step of adjusting the upper and lower horizontal and height of the port; a safety bar installation step of installing a safety bar; a partition addition step of installing an additional partition; and a cable installation step of designating and installing a logistics buffer zone and a cable path. By doing so, the auto stocker can be manufactured and installed stably and easily.

Inventors

  • 최한별

Dates

Publication Date
20260513
Application Date
20250812

Claims (5)

  1. Tool installation step for installing lifting tools; A TB placement step of lifting and placing a TB unit including a PNP, a port, and an electrical panel using the lifting tool; A port alignment step for positioning the above port correctly; Partition installation step of installing a partition on the above port; A PNP setting step for positioning and setting the above PNP; A port adjustment step for performing upper and lower horizontal and height adjustments of the above port; Safety bar installation step for installing the safety bar; Partition addition step for installing the above partition; and Includes a cable installation step for designating and installing a logistics buffer zone and cable route; The above tool installation step is Illumination securing step for securing illumination suitable for the working environment; Ceiling entry stage for installing safety nets and sling bars; and A hoist installation step for installing a chain block, a hoist, and a sling belt on the ceiling; including, The above TB placement step is A deck placement step for placing a deck on which the above-mentioned TB unit is seated; A port placement step of placing the port on the deck through the hoist; A PNP placement step of placing the PNP on the deck through the hoist; and A panel placement step of placing the electrical panel on the deck through the hoist; is included, The above partition installation step is Jig fixing step for fixing the lifting jig to the rental side; A partition mounting step of mounting the partition on the lifting jig; and Includes a partition execution step of raising the above rental and installing the above partition in the above port; and The above PNP setting step is A turn setting step for checking the turn direction and range of the above PNP; A distance setting step for measuring and checking the center distance of the above PNP; and It includes a level setting step for checking the horizontal and height of the above PNP; and The above port adjustment step is An upper level step for leveling the top of the above port and adjusting the height; A lower fixing step for fixing the lower end of the above port; and A method for manufacturing and installing an auto stocker, characterized by including a lower level step for leveling the bottom of the above-mentioned port and adjusting the height.
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  3. In paragraph 1, A MAST installation step for installing a MAST for multi-stage installation of the above PNP; and It further includes a fence installation step of installing a fence to surround the installed MAST; A method for manufacturing and installing an auto stocker, characterized in that the above MAST installation step and the above fence installation step are performed prior to the above tool installation step.
  4. In paragraph 3, The above illumination securing step is Illumination control step for automatically adjusting multiple LED lights to be greater than or equal to the minimum illumination value required for each work section according to predefined process-specific work illumination standard information; An illuminance equalization step for controlling lighting position and brightness based on data measured in real-time through an illuminance sensor in the workplace so that the above illuminance values are uniformly distributed; and It includes a reactive lighting stage in which the illumination level is automatically increased when a worker or equipment approaches the work area; The above ceiling entry step is A monitoring step of installing a sling bar connected to a fixed support structure on the upper part of the work section and detecting the tension and strain of the sling bar in real time through load sensors provided at both ends of the sling bar; and A safety net detection step comprising installing a multi-layered safety net linked to the above-mentioned sling bar to prevent a worker from falling, and determining the presence of a falling object through a vibration sensor or a contact sensor that detects when a falling object comes into contact with the safety net; The above hoist installation step is A fixing part determination step that determines whether the ceiling can support a load using a laser distance measuring device and an angle sensor, and calculates the optimal location to install the chain block, the hoist, and the sling belt based on the measurement result; A fastening verification step of installing the chain block and the hoist on the ceiling and confirming the fastening status through an electronic fastening detection sensor; and A method for manufacturing and installing an auto stocker, characterized by including a load test step of applying a test load to the hoist after installing the hoist to determine the safety of the ceiling and fastening state.
  5. In paragraph 4, The above deck placement step is A position determination step for calculating the optimal placement location of the deck by analyzing the slope of the ground to be installed and the presence or absence of obstacles using a 3D scan sensor; and A leveling step for maintaining a level using an electric self-adjusting support so that the placed deck maintains automatic leveling; The above port placement step is The center and tilt of the port are measured using a load balance sensor mounted on the bottom of the port, and the port is precisely seated at a designated location on the deck based on the measurement results. The above PNP placement step is The reference marking and fixing hole positions on the lower part of the above PNP are automatically recognized via a vision sensor, and the PNP is automatically rotated and transported so as to be aligned with the installation reference line on the deck. The above panel placement step is Adjust the placement angle considering the cable connection direction and ventilation direction of the above electrical panel, and The above jig fixing step is The fastening status of the above lifting jig is detected in real time by a fastening torque sensor, and a warning signal is output if it is below a certain standard, and The above partition mounting step is It is designed so that the reference groove at the bottom of the partition and the alignment projection of the lifting jig engage, enabling automatic alignment, and detects whether the partition has been accurately inserted through an infrared sensor or a contact sensor. The above partition execution step is A method for manufacturing and installing an auto stocker, characterized by raising and lowering a partition via an electric lift or hydraulic cylinder connected to a rental structure, detecting the tilt state of the partition during raising and lowering with a gyroscope sensor to automatically maintain a horizontal level, and checking the connection state between the partition and the port with a vision sensor after the raising is completed.

Description

Method of manufacturing and installing an auto stocke The present invention relates to a method for manufacturing and installing an auto stoker. As the demand for high speed and efficiency in logistics systems at industrial sites increases, various automation equipment is being introduced. Among these, auto stockers are widely used as devices equipped with the function of automatically stacking items such as semiconductor wafer carriers or product boxes in vertical or horizontal directions, and automatically retrieving them when necessary. These auto stockers include multi-level stacking structures, elevators and transfer modules, and control systems, and are essential for increasing space efficiency and minimizing operator intervention within production lines or cleanrooms. Conventionally, to install auto stockers, methods have been used in which pre-designed components tailored to the site structure are individually brought in and assembled, or modular systems are brought into the site and assembled from top to bottom or bottom to top. However, these methods have problems such as requiring excessive time for installation, posing a risk of site contamination, making it difficult to ensure assembly precision, and posing a risk of safety accidents during work in the case of high-rise structures. In addition, most existing auto stockers are designed with a standardized structure that conforms to standard specifications, which has limitations in that it is difficult to provide customized on-site support according to the constraints of each installation environment (e.g., ceiling height, power wiring location, cleanroom filter layout, etc.). For example, Korean Registered Patent No. 10-2758146 discloses an automatic loading system including multiple loading zones and a transfer device, but does not present specific methods for reducing on-site assembly time or high-precision installation processes. FIG. 1 is a flowchart of a method for manufacturing and installing an auto stoker according to one embodiment of the present invention. FIG. 2 is a flowchart of the tool installation step of the method for manufacturing and installing an auto stoker according to one embodiment of the present invention. FIG. 3 is a schematic diagram of the tool installation step of the method for manufacturing and installing an auto stoker according to one embodiment of the present invention. FIG. 4 is a flowchart of the TB placement step, partition installation step, PNP setting step, and port adjustment step of the manufacturing and installation method of an auto stocker according to one embodiment of the present invention. FIG. 5 is a schematic diagram of the port placement step and PNP placement step of the method for manufacturing and installing an auto stoker according to one embodiment of the present invention. FIG. 6 is a schematic diagram of the panel arrangement step of the manufacturing and installation method of an auto stoker according to one embodiment of the present invention. FIG. 7 is a schematic diagram of the port alignment step of the manufacturing and installation method of an auto stocker according to one embodiment of the present invention. FIG. 8 is a schematic diagram of the partition installation step of the manufacturing and installation method of an auto stocker according to one embodiment of the present invention. FIG. 9 is a schematic diagram of the PNP setting step of the manufacturing and installation method of an auto stoker according to one embodiment of the present invention. FIG. 10 is a schematic diagram of the port adjustment step of the method for manufacturing and installing an auto stoker according to one embodiment of the present invention. FIG. 11 is a flowchart of a method for manufacturing and installing an auto stoker, including a MAST installation step and a fence installation step according to one embodiment of the present invention. FIG. 12 is a schematic diagram of the MAST installation step of the manufacturing and installation method of an auto stoker according to one embodiment of the present invention. FIG. 13 is a schematic diagram of the fence installation step of the method for manufacturing and installing an auto stoker according to one embodiment of the present invention. Hereinafter, embodiments are described in detail with reference to the attached drawings. However, various modifications may be made to the embodiments, and thus the scope of the patent application is not limited or restricted by these embodiments. It should be understood that all modifications, equivalents, and substitutions to the embodiments are included within the scope of the rights. Specific structural or functional descriptions of the embodiments are disclosed for illustrative purposes only and may be modified and implemented in various forms. Accordingly, the embodiments are not limited to the specific disclosed forms, and the scope of this specification includes modifications, equivalents, or substit