KR-102964381-B1 - SIMULATION METHOD AND DEVICE OF LAMINATION AND STACK APPARATUS FOR SECONDARY BATTERY PRODUCTION
Abstract
The present invention relates to a simulation device for producing a secondary battery. The simulation device for producing a secondary battery includes a memory configured to store at least one instruction and at least one processor configured to execute at least one instruction stored in the memory. The at least one instruction includes instructions for receiving information associated with a user account of a user using a simulation device associated with the production of a secondary battery, and when receiving information associated with the user account, executing a device operation unit including a 3D L&S device associated with the production of a secondary battery, an equipment operation unit including a plurality of adjustment parameters for determining the operation of the 3D L&S device, and a quality verification unit including information associated with the quality of a mono cell generated by the 3D L&S device, acquiring at least one of first user action information acquired through the device operation unit and first user condition information acquired through the equipment operation unit, determining the operation of the 3D L&S device based on at least one of the acquired first user action information and first user condition information, and executing an operation of sealing and cutting a plurality of electrodes and separators associated with the 3D L&S device based on the determined operation.
Inventors
- 정대운
- 김한승
- 김남혁
- 김영득
- 전수호
Assignees
- 주식회사 엘지에너지솔루션
Dates
- Publication Date
- 20260512
- Application Date
- 20211124
Claims (20)
- As a simulation device for secondary battery production, Memory configured to store at least one instruction; and It includes at least one processor configured to execute at least one instruction stored in the memory, and The above at least one instruction is, Receiving information associated with the user account of a user using a simulation device related to the production of secondary batteries, and When receiving information associated with the above user account, the device operation unit including a 3D L&S (lamination and stack) device associated with the production of a secondary battery, the equipment operation unit including a plurality of adjustment parameters for determining the operation of the 3D L&S device, and the quality verification unit including information associated with the quality of a mono-cell generated by the 3D L&S device are executed, and At least one of the first user behavior information obtained through the above device operating unit and the first user condition information obtained through the above equipment operating unit is obtained, and The operation of the 3D L&S device is determined based on at least one of the first user behavior information and the first user condition information obtained above, and It includes instructions for executing sealing and cutting operations of a plurality of electrodes and separators associated with the 3D L&S device based on the above-determined operation, and The above at least one instruction is, Receive a request from the above user for a test on the operational capability of the 3D L&S device, and Upon receiving the above test request, one or more failure scenarios among a plurality of failure scenarios associated with the malfunction of the 3D L&S device are determined, and A simulation device for producing a secondary battery, further comprising instructions for changing at least one of quality information associated with the operation of the 3D L&S device and the quality of the mono cell based on one or more defect scenarios determined above.
- In paragraph 1, The above at least one instruction is, One or more quality parameters for determining the quality of a mono cell generated by the above 3D L&S device, and While the operation of the above 3D L&S device is being executed, a value corresponding to each of the one or more determined quality parameters is calculated based on the operation of the 3D L&S device being executed, and A simulation device for producing a secondary battery, further comprising instructions for generating quality information associated with the quality of a mono cell produced by the 3D L&S device based on values corresponding to each of the one or more quality parameters calculated above.
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- In paragraph 1, The above plurality of defect scenarios include cutting defect scenarios, and The above at least one instruction is, A simulation device for producing a secondary battery, further comprising instructions for changing the value of at least one graph among the TPC (Tap Position Cathode) graph and TPA (Tap Position Anode) graph representing the cutting position included in the quality information to a defect range and changing at least a portion of the area included in the cutting image to a predetermined area representing the cutting defect, when one or more of the above-determined defect scenarios include the above-determined cutting defect scenario.
- In paragraph 4, The above plurality of adjustment parameters include a cutting offset parameter associated with the cutting timing of the 3D L&S device, and The above at least one instruction is, In response to receiving second user condition information that changes the value of the cutting offset parameter, the value of the cutting image and at least one of the TPC graph and TPA graph is corrected, and Determining whether the cutting defect scenario has been resolved based on the corrected cutting image and the corrected value of at least one of the TPC graph and TPA graph, and A simulation device for secondary battery production that further includes commands for performing a test evaluation of the user account regarding the cutting defect scenario when it is determined that the cutting defect scenario is resolved.
- In paragraph 1, The above plurality of failure scenarios include x-axis alignment failure scenarios, and The above at least one instruction is, A simulation device for producing a secondary battery, further comprising commands for changing the value of a graph indicating whether the x-axis is aligned and an x-axis aligned image included in the quality information to a defect range when one or more of the above-determined defect scenarios include the above-determined x-axis aligned defect scenario.
- In paragraph 6, The plurality of adjustment parameters include an x-axis offset parameter capable of changing the x-axis value of at least some of the upper electrode, lower electrode, and separator included in the plurality of electrodes, and The above at least one instruction is, In response to receiving third user condition information that changes the above x-axis offset parameter, the values of the changed x-axis aligned image and the graph indicating whether the x-axis is aligned are corrected, and Based on the corrected x-axis alignment image and the corrected value of the graph indicating whether the x-axis alignment is corrected, it is determined whether the x-axis alignment failure scenario has been resolved, and A simulation device for secondary battery production that further includes commands for performing a test evaluation of the user account regarding the x-axis alignment failure scenario when it is determined that the above x-axis alignment failure scenario has been resolved.
- In paragraph 1, The above plurality of failure scenarios include y-axis coincidence failure scenarios, and The above at least one instruction is, A simulation device for producing a secondary battery, further comprising commands for changing the value of a graph indicating whether the y-axis is aligned and the y-axis aligned image included in the quality information to a defect range when one or more of the above-determined defect scenarios include the above-determined y-axis aligned defect scenario.
- In paragraph 8, The plurality of adjustment parameters include a y-axis offset parameter capable of changing the y-axis value of at least some of the upper electrode and lower electrode included in the plurality of electrodes and the upper separator and lower separator included in the plurality of separators, and The above at least one instruction is, In response to receiving fourth user condition information that changes the y-axis offset parameter, the values of the changed y-axis aligned image and the graph indicating whether the y-axis is aligned are corrected, and Based on the corrected y-axis aligned image and the corrected value of the graph indicating whether the y-axis aligned is corrected, it is determined whether the y-axis alignment failure scenario has been resolved, and A simulation device for producing a secondary battery, further comprising commands for performing a test evaluation of the user account regarding the y-axis alignment failure scenario when it is determined that the above y-axis alignment failure scenario has been resolved.
- In paragraph 1, The above plurality of failure scenarios include a path line deviation failure scenario in which the separator deviates from the path line, and The above at least one instruction is, A simulation device for producing a secondary battery, further comprising commands for changing the value of a graph indicating whether there is a path line deviation included in the quality information to a defect range when one or more of the above-determined defect scenarios include the above-determined path line deviation defect scenario.
- In Paragraph 10, The above plurality of adjustment parameters include a membrane offset parameter capable of changing the y-axis value of the membrane, and The above at least one instruction is, In response to receiving fifth user condition information that changes the above membrane offset parameter, the value of the graph indicating whether the changed path line deviates is corrected, and Based on the corrected value of the graph indicating whether the above path line deviation has occurred, it is determined whether the above path line deviation failure scenario has been resolved, and A simulation device for secondary battery production that further includes commands for performing a test evaluation of the user account regarding the pathline deviation failure scenario when it is determined that the above pathline deviation failure scenario has been resolved.
- In paragraph 1, The above at least one instruction is, Determining whether multiple failure scenarios associated with the malfunction of the above 3D L&S device have been resolved by the above user account, and A simulation device for producing a secondary battery, further comprising commands for determining whether the user has passed a test based on operational capability information of the user account generated to correspond to each of the failure scenarios included in the plurality of failure scenarios, when the plurality of failure scenarios are determined to have been resolved by the user account.
- A simulation method for an L&S device for secondary battery production performed by at least one processor, A step of receiving information associated with a user account of a user using a simulation device associated with the production of a secondary battery; When receiving information associated with the above user account, a step of executing a device operation unit including a 3D L&S device associated with the production of a secondary battery, an equipment operation unit including a plurality of adjustment parameters for determining the operation of the 3D L&S device, and a quality verification unit including information associated with the quality of a mono cell generated by the 3D L&S device; A step of obtaining at least one of first user behavior information obtained through the device operating unit and first user condition information obtained through the equipment operating unit; A step of determining the operation of the 3D L&S device based on at least one of the first user behavior information and the first user condition information obtained above; A step of performing a sealing and cutting operation of a plurality of electrodes and separators associated with the 3D L&S device based on the above-determined operation; A step of receiving a test request from the user regarding the operational capability of the 3D L&S device; Upon receiving the above test request, a step of determining one or more failure scenarios among a plurality of failure scenarios associated with the malfunction of the 3D L&S device; and A step of changing at least one of quality information associated with the operation of the 3D L&S device and the quality of the mono cell based on one or more of the above-determined failure scenarios; Simulation method of an L&S device for secondary battery production including
- In Paragraph 13, A step of determining one or more quality parameters for determining the quality of a mono cell generated by the above 3D L&S device; A step of calculating a value corresponding to each of one or more determined quality parameters based on the operation of the 3D L&S device being executed while the operation of the 3D L&S device is being executed; and A step of generating quality information associated with the quality of a mono cell generated by the 3D L&S device based on a value corresponding to each of the one or more quality parameters calculated above; Simulation method of an L&S device for secondary battery production including further
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- In Paragraph 13, The above plurality of defect scenarios include cutting defect scenarios, and The step of changing at least one of the quality information associated with the operation of the 3D L&S device and the quality of the mono cell based on one or more of the above-determined failure scenarios is: If one or more of the above-determined defect scenarios include the cutting defect scenario, the step of changing the value of at least one of the TPC graph and TPA graph representing the cutting position included in the quality information to a defect range and changing at least a portion of the area included in the cutting image to a predetermined area representing a cutting defect; Simulation method of an L&S device for secondary battery production including
- In Paragraph 16, The above plurality of adjustment parameters include cutting offset parameters associated with the cutting timing of the 3D L&S device, and The above method is, A step of correcting the value of the cutting image and at least one graph among the TPC graph and TPA graph in response to receiving second user condition information that changes the value of the cutting offset parameter; A step of determining whether the cutting defect scenario has been resolved based on the corrected cutting image and the corrected value of at least one of the TPC graph and TPA graph; and If it is determined that the above cutting defect scenario is resolved, a step of performing a test evaluation of the user account regarding the above cutting defect scenario; Simulation method of an L&S device for secondary battery production including further
- In Paragraph 13, The above plurality of failure scenarios include x-axis alignment failure scenarios, and The step of changing at least one of the quality information associated with the operation of the 3D L&S device and the quality of the mono cell based on one or more of the above-determined failure scenarios is: If one or more of the above-determined defect scenarios include the above-determined x-axis alignment defect scenario, a step of changing the value of the x-axis alignment image included in the quality information and the graph indicating whether the x-axis alignment is present to a defect range; Simulation method of an L&S device for secondary battery production including
- In Paragraph 18, The plurality of adjustment parameters include an x-axis offset parameter capable of changing the x-axis value of at least some of the upper electrode, lower electrode, and separator included in the plurality of electrodes, and The above method is, A step of correcting the values of the changed x-axis alignment image and the graph indicating whether the x-axis is aligned in response to receiving third user condition information that changes the x-axis offset parameter; A step of determining whether the x-axis alignment failure scenario has been resolved based on the corrected x-axis alignment image and the corrected value of the graph indicating whether the x-axis alignment is present; and If it is determined that the above x-axis alignment failure scenario has been resolved, a step of performing a test evaluation of the user account regarding the above x-axis alignment failure scenario; Simulation method of an L&S device for secondary battery production including further
- In Paragraph 13, The above plurality of failure scenarios include y-axis coincidence failure scenarios, and The step of changing at least one of the quality information associated with the operation of the 3D L&S device and the quality of the mono cell based on one or more of the above-determined failure scenarios is: If one or more of the above-determined defect scenarios include the above-determined y-axis aligned defect scenario, a step of changing the value of the y-axis aligned image included in the quality information and the graph indicating whether the y-axis is aligned to a defect range; Simulation method of an L&S device for secondary battery production including
Description
Simulation Method and Device of Lamination and Stack Apparatus for Secondary Battery Production The present invention relates to a method and apparatus for simulating a lamination and stack (L&S) device for secondary battery production, and specifically, to a method and apparatus for simulating a lamination and stack (L&S) device for training secondary battery production workers. Due to the recent growth of the electric vehicle market, the demand for the development and production of secondary batteries is increasing rapidly. In response to this growing demand, the number of production plants for secondary batteries is also rising. However, there is a significant shortage of skilled workers to operate these secondary battery production facilities. Meanwhile, training and education for new workers were previously conducted by having them learn by observing experienced workers; however, due to the busy secondary battery production schedule, it was difficult to provide training and education for new workers over an extended period. In addition, there is a problem in securing a sufficient number of skilled workers due to factors such as frequent turnover. Furthermore, even if workers are trained on general factory operation methods, it is not easy to ensure that they can immediately respond to various types of defect situations that may occur during factory operation. Embodiments of the present invention will be described with reference to the accompanying drawings described below, wherein similar reference numerals indicate similar elements, but are not limited thereto. FIG. 1 is a drawing showing an example of a user using a simulation device according to an embodiment of the present invention. FIG. 2 is a functional block diagram showing the internal configuration of a simulation device according to one embodiment of the present invention. FIG. 3 is a block diagram showing an example of a simulation device operating according to one embodiment of the present invention. FIG. 4 is a drawing showing an example of a display screen that is displayed or output to a device operating part according to an embodiment of the present invention. FIG. 5 is a drawing showing an example of a display screen that is displayed or output to a device operating part according to another embodiment of the present invention. FIG. 6 is a drawing showing an example of a display screen that is displayed or output to a device operating part according to another embodiment of the present invention. FIG. 7 is a drawing showing an example of a display screen that is displayed or output to a device operating part associated with a 3D L&S device according to one embodiment of the present invention. FIG. 8 is a drawing showing an example of a cutting defect scenario occurring according to one embodiment of the present invention. FIG. 9 is a diagram showing an example of an x-axis alignment failure scenario according to an embodiment of the present invention. FIG. 10 is a diagram showing an example of a y-axis alignment failure scenario occurring according to an embodiment of the present invention. FIG. 11 is a diagram showing an example of a failure scenario being generated according to one embodiment of the present invention. FIG. 12 is a drawing showing an example of how operational capability information and test results are generated according to an embodiment of the present invention. FIG. 13 is a diagram showing an example of a simulation method for producing a secondary battery according to one embodiment of the present invention. FIG. 14 is a diagram showing an example of a simulation method for an L&S device for producing a secondary battery according to one embodiment of the present invention. FIG. 15 is a diagram showing an example of a method for calculating test results according to an embodiment of the present invention. FIG. 16 is a diagram showing an example of a method for generating a failure scenario according to an embodiment of the present invention. FIG. 17 shows an exemplary computing device for carrying out the above-described method and/or embodiments, etc. Hereinafter, specific details for implementing the present invention will be described in detail with reference to the attached drawings. However, in the following description, specific descriptions regarding widely known functions or configurations will be omitted if there is a risk of unnecessarily obscuring the essence of the present invention. In the attached drawings, identical or corresponding components are assigned the same reference numerals. Additionally, in the description of the following embodiments, the description of identical or corresponding components may be omitted. However, even if a description of a component is omitted, it is not intended that such component is not included in any embodiment. The advantages and features of the embodiments disclosed in this specification, and the methods for achieving them, will become clear by referring to th