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KR-102964489-B1 - Aerosol generation system with vacuum-evacuated insulated zone

KR102964489B1KR 102964489 B1KR102964489 B1KR 102964489B1KR-102964489-B1

Abstract

A method for manufacturing an insulating material is disclosed. One such method comprises the steps of: providing an inner wall configured to at least partially define a heating zone for accommodating an aerosol-generating material—the inner wall comprises a heating material capable of being heated by penetration by a changing magnetic field—and providing an outer wall—the outer wall at least partially surrounds the inner wall along its length, and an insulating region is formed between the inner wall and the outer wall comprising different materials. The method also comprises the steps of: attaching a portion of a first bonding material to the inner wall under atmospheric pressure; attaching a portion of a second bonding material to the outer wall under atmospheric pressure; exhausting the insulating region to a pressure lower than atmospheric pressure; and closing the insulating region by bonding the first bonding material and the second bonding material together.

Inventors

  • 보함, 스콧 조지
  • 팔론, 리게

Assignees

  • 니코벤처스 트레이딩 리미티드

Dates

Publication Date
20260512
Application Date
20210913
Priority Date
20200914

Claims (20)

  1. As a method for manufacturing insulation material, A step of providing an inner wall configured to at least partially define a heating zone for accommodating an aerosol-generating material — said inner wall comprising a heating material capable of being heated by penetration by a changing magnetic field —; A step of providing an outer wall — said outer wall at least partially surrounding said inner wall along its length, and forming an insulating region between said inner wall and said outer wall comprising different materials — A step of attaching a portion of the first bonding material to the inner wall under atmospheric pressure; A step of attaching a portion of the second bonding material to the outer wall under atmospheric pressure; A step of exhausting the adiabatic region to a pressure lower than atmospheric pressure; and A step comprising closing an insulating region by joining a first bonding material and a second bonding material together, A method for manufacturing insulation material.
  2. In Article 1, When the above-mentioned adiabatic region is exhausted to a pressure lower than atmospheric pressure, the region outside the above-mentioned adiabatic region is also exhausted to a pressure lower than atmospheric pressure. A method for manufacturing insulation material.
  3. In Article 1, Parts of the first and second joining materials are attached to at least one of the inner wall and the outer wall by brazing, welding, or soldering. A method for manufacturing insulation material.
  4. In Article 1, The first and second joining materials are joined to each other by brazing, welding, or soldering. A method for manufacturing insulation material.
  5. In Article 1, The first and second bonding materials described above comprise a silver eutectic braze material. Method for manufacturing thermal materials.
  6. As a method for manufacturing insulation material, A step of providing an inner wall configured to at least partially define a heating zone for accommodating at least a portion of an article comprising a smokeable material — said inner wall comprising a heating material capable of being heated by penetration by a changing magnetic field —; A step of providing an outer wall — said outer wall at least partially surrounding said inner wall along its length, and forming an insulating region between said inner wall and said outer wall —; A step of exhausting the adiabatic region to a pressure lower than atmospheric pressure; and A step comprising closing the insulation area by joining the inner wall and the outer wall using an adhesive, A method for manufacturing insulation material.
  7. In Article 6, The inner wall and the outer wall described above comprise different materials, A method for manufacturing insulation material.
  8. In Article 6, When the above-mentioned adiabatic region is exhausted to a pressure lower than atmospheric pressure, the region outside the above-mentioned adiabatic region is also exhausted to a pressure lower than atmospheric pressure. A method for manufacturing insulation material.
  9. As a method for manufacturing insulation material, A step of providing an inner wall configured to at least partially define a heating zone for accommodating at least a portion of an article comprising a smokeable material — said inner wall comprising a heating material capable of being heated by penetration by a changing magnetic field —; A step of providing an outer wall — said outer wall at least partially surrounding said inner wall along its length, and forming an insulating region between said inner wall and said outer wall —; A step of providing one or more connecting members; A step of joining each of one or more joining members to an inner wall; A step of exhausting the adiabatic region to a pressure lower than atmospheric pressure; and A step comprising closing the insulation area by joining at least one of one or more connecting members to the outer wall, A method for manufacturing insulation material.
  10. In Article 9, The inner wall and the outer wall described above comprise different materials, A method for manufacturing insulation material.
  11. In Article 9, The above outer wall and the above one or more connecting members comprise the same material, A method for manufacturing insulation material.
  12. In Article 9, The above one or more connecting members are end caps, A method for manufacturing insulation material.
  13. In Article 9, The above one or more joining members are joined to at least one of the inner wall and the outer wall using brazing, welding, soldering, adhesive, or interference fit. A method for manufacturing insulation material.
  14. In Article 13, The above brazing step is performed using a silver eutectic brazing material, A method for manufacturing insulation material.
  15. In Article 13, The adhesive used above is one of a 2-part epoxy, a 1-part epoxy, or an acrylic adhesive, A method for manufacturing insulation material.
  16. In Article 15, The above adhesive is cured by heat and/or ultraviolet light, A method for manufacturing insulation material.
  17. In Article 9, When the above-mentioned adiabatic region is exhausted to a pressure lower than atmospheric pressure, the region outside the above-mentioned adiabatic region is also exhausted to a pressure lower than atmospheric pressure. A method for manufacturing insulation material.
  18. Insulation material manufactured according to Article 1.
  19. As a non-flammable aerosol providing device, Insulating material according to Article 18; and In use, including a magnetic field generator for generating a changing magnetic field that penetrates the inner wall to heat the inner wall, Non-flammable aerosol providing device.
  20. As a non-flammable aerosol supply system, A non-flammable aerosol providing device according to claim 19; and A material comprising an aerosol generating material that is at least partially located within the heating zone of the inner wall of the insulation when in use, Non-flammable aerosol delivery system.

Description

Aerosol generation system with vacuum-evacuated insulated zone The present invention relates to a method for manufacturing insulation for use with an aerosol delivery device and a thermal insulator manufactured by such method. Smoking articles, such as cigarettes and cigars, produce tobacco smoke by burning tobacco during use. Attempts have been made to provide alternatives to these smoking articles by creating products that release compounds without burning. Examples of such products include tobacco heating devices that release compounds by heating materials without burning them. The materials may be, for example, tobacco or other non-tobacco products that may or may not contain nicotine. According to a first aspect of the present disclosure, a method for manufacturing an insulating material is provided, the method comprising the steps of: providing an inner wall configured to at least partially define a heating zone for accommodating an aerosol-generating material—the inner wall comprises a heating material capable of being heated by penetration by a changing magnetic field—; providing an outer wall—the outer wall at least partially surrounds the inner wall along the length of the outer wall, and an insulating region is formed between the inner wall and the outer wall comprising different materials—; attaching a portion of a first bonding material to the inner wall under atmospheric pressure; attaching a portion of a second bonding material to the outer wall under atmospheric pressure; exhausting the insulating region to a pressure lower than atmospheric pressure; and closing the insulating region by bonding the first bonding material and the second bonding material together. According to a second aspect of the present disclosure, a method for manufacturing an insulating material is provided, the method comprising: providing an inner wall configured to at least partially define a heating zone for accommodating at least a portion of an article comprising a smokeable material—the inner wall comprises a heating material capable of being heated by penetration by a changing magnetic field—; providing an outer wall—the outer wall at least partially surrounds the inner wall along its length, and an insulating area is formed between the inner wall and the outer wall—the step of exhausting the insulating area to a pressure lower than atmospheric pressure; and closing the insulating area by joining the inner wall and the outer wall using an adhesive. According to a third aspect of the present disclosure, a method for manufacturing an insulating material is provided, the method comprising: providing an inner wall configured to at least partially define a heating zone for accommodating at least a portion of an article comprising a smokeable material—the inner wall comprises a heating material capable of being heated by penetration by a changing magnetic field—; providing an outer wall—the outer wall at least partially surrounds the inner wall along its length, and an insulating region is formed between the inner wall and the outer wall—; providing one or more connecting members; attaching each of the one or more connecting members to the inner wall; exhausting the insulating region to a pressure lower than atmospheric pressure; and closing the insulating region by attaching at least one of the one or more connecting members to the outer wall. According to a fourth aspect of the present disclosure, an insulating material manufactured according to any of the first three aspects of the present disclosure is provided. According to a fifth aspect of the present disclosure, a non-combustible aerosol providing device is provided, wherein the non-combustible aerosol providing device comprises: an insulating material according to a fourth aspect of the present disclosure; and a magnetic field generator for generating a changing magnetic field that penetrates an inner wall to heat the inner wall when in use. According to a sixth aspect of the present disclosure, a non-combustible aerosol providing system is provided, wherein the non-combustible aerosol providing system comprises: an apparatus according to a fifth aspect of the present disclosure; and an aerosol generating material positioned at least partially within a heating zone of an inner wall of an insulating material when in use. Further features and advantages of the present invention will become apparent from the following description of preferred embodiments of the invention given merely as examples, with reference to the accompanying drawings. Now, embodiments of the present invention will be described merely as examples with reference to the accompanying drawings. FIG. 1 illustrates a schematic cross-sectional view of an exemplary aerosol delivery device. FIG. 2 shows a schematic cross-sectional view of an exemplary insulating material for use in the device of FIG. 1. Figure 3 shows a cross-section along line AA of Figure 2. FIG. 4 illustrates a schematic cross-sec