KR-20260066887-A - REBAR CUTTING DEVICE
Abstract
A rebar cutting device according to the present invention comprises a main body comprising at least one support frame; a supply unit provided at one end of the main body to transport a plurality of rebars toward the other end of the main body, wherein the plurality of rebars are arranged in parallel with respect to the transport direction; a cutting unit provided at the upper part of the main body to selectively grasp a plurality of rebars supplied through the supply unit and cut them to a predetermined length; and a collection unit provided at the main body and positioned below the cutting unit to collect chips generated during the rebar cutting process.
Inventors
- 명병대
Assignees
- 명병대
Dates
- Publication Date
- 20260512
- Application Date
- 20241105
Claims (15)
- A main body comprising at least one support frame; A supply unit provided at one end of the main body to transport a plurality of reinforcing bars toward the other end of the main body, wherein the plurality of reinforcing bars are arranged in parallel with respect to the transport direction; A cutting unit provided on the upper part of the main body, which selectively grips a plurality of reinforcing bars supplied through the supply unit and cuts them to a predetermined length; and A collection unit provided in the above main body, positioned below the cutting unit to collect chips generated during the cutting process of the reinforcing bar; A rebar cutting device including
- In paragraph 1, The above supply unit is, A guide module provided at one end of the main body, wherein a plurality of reinforcing bars are each seated thereon, and having a certain length in the longitudinal direction in which the reinforcing bars are transported; A detachment prevention module provided on the upper side of one side of the guide module and pressing the upper surface of the outer circumference of the reinforcing bar seated on the guide module to prevent the reinforcing bar from detaching from a designated position while being transported; and A reading module provided at one end of the guide module for measuring the length of the reinforcing bar transported along the guide module; A rebar cutting device including
- In paragraph 2, The above anti-detachment module is, A coupling unit formed in a 'U' shape, wherein both ends are coupled to the main body, and the guide module is positioned in the space between them to surround the upper part of the guide module. A pressurizing unit connected to the above coupling unit and positioned on the upper part of each of the guide modules to pressurize the reinforcing bar being transported along the guide module; and A variable unit having one side coupled to the coupling unit and the other side coupled to the pressurizing unit, wherein the height of the pressurizing unit is adjusted according to the thickness of the reinforcing bar seated on the guide module; A rebar cutting device including
- In paragraph 3, The above-mentioned pressurizing unit is, A roller that is in close contact with the upper surface of the outer circumference of the reinforcing bar being transported along the guide module, applies pressure toward the guide module, and rotates to ensure the reinforcing bar is transported smoothly; A rebar cutting device including
- In paragraph 3, The above guide module is, A rebar cutting device having a downwardly bent 'V' shape on the surface where the rebar rests, so that both sides of the rebar are supported to prevent the rebar from rolling indiscriminately to the left or right while being transported.
- In paragraph 5, The above anti-detachment module is, A support unit having one side coupled to the main body and the other side coupled to the lower surface of the guide module, and configured to be aligned with the pressurizing unit to support the load generated during the pressurizing process of the pressurizing unit; A rebar cutting device further comprising
- In paragraph 2, The above reading module is, An installation unit coupled to one end of the above main body; A sensor unit provided in the above-mentioned installation unit, corresponding to each of the plurality of the above-mentioned reinforcing bars to measure the transport speed of the reinforcing bars; and A calculation unit that receives measurement information from the above sensor unit and calculates the rebar length relative to a preset transfer speed; A rebar cutting device including
- In Paragraph 7, The above reading module is, A communication unit that transmits the measured transfer speed of the reinforcing bar and the calculated length information of the reinforcing bar to the cutting unit; Includes more, The above cutting part is, A rebar cutting device that cuts the rebar to a predetermined length based on information transmitted from the above-mentioned reading module.
- In paragraph 1, The above cutting part is, A frame module comprising a pair of first frames vertically upwardly coupled to each of the two sides of the main body and a second frame connecting one end of the pair of first frames; A hand module having one side coupled to the second frame and the other side extending toward the main body; and A cutting module provided at one end of the hand module and gripping and cutting the reinforcing bar supplied through the supply unit; A rebar cutting device including
- In Paragraph 9, The above hand module is, A base unit coupled to the second frame above; An 'L'-shaped first joint unit, one side of which is rotatably coupled to the base unit; A second joint unit in the shape of an 'L', one side of which is rotatably coupled to the other side of the first joint unit; A first extension unit, one side of which is rotatably coupled to the other side of the second joint unit; An 'L'-shaped third joint unit, one side of which is rotatably coupled to the other side of the first extension unit; A 'L'-shaped fourth joint unit, one side of which is rotatably coupled to the other side of the third joint unit; A second extension unit, one side of which is rotatably coupled to the other side of the fourth joint unit; An 'L'-shaped fifth joint unit, one side of which is rotatably coupled to the other side of the second extension unit; A 'L'-shaped sixth joint unit, one side of which is rotatably coupled to the other side of the fifth joint unit; An 'L'-shaped seventh joint unit, one side of which is rotatably coupled to the other side of the sixth joint unit; and A connecting unit, one side of which is rotatably coupled to the other side of the seventh joint unit, and the other side of which is rotatably coupled to the cutting module; Includes, The above hand module is, A rebar cutting device comprising a multi-joint structure in which the base unit, the first to seventh joint units, the first extension unit, the second extension unit, and the connecting unit are interconnected, and which moves the cutting module in the same direction and speed as the direction in which the rebar is transported.
- In Paragraph 10, The above cutting module is, A plate-shaped bracket unit coupled to the above-mentioned connecting unit; An air chuck unit provided at the lower part of the bracket unit, continuously arranged along the longitudinal direction of the bracket unit to selectively grip each of the plurality of reinforcing bars; A grinder unit connected to the bracket unit and reciprocating along the longitudinal direction of the bracket unit to cut a plurality of the reinforcing bars to the same length; and A moving unit provided between the bracket unit and the grinder unit, which reciprocates the grinder unit along the longitudinal direction of the bracket unit; Includes, A rebar cutting device in which the longitudinal direction of the above bracket unit has the same direction as the direction in which a plurality of the above rebars are arranged.
- In Paragraph 11, The above grinder unit is, A connecting bracket connected to one side of the above-mentioned moving unit; A rebar cutting device further comprising
- In Paragraph 12, The above-mentioned moving unit is, A screw bar provided through the above-mentioned connecting bracket and provided along the longitudinal direction of the bracket unit; and A servo motor connected to one side of the screw bar and transmitting rotational force to the screw bar; Includes, A rebar cutting device in which the connecting bracket moves along the screw bar by the rotational force of the screw bar, thereby enabling the grinder unit to reciprocate along the longitudinal direction of the bracket unit.
- In Paragraph 13, The above cutting module is, A pair of rail units provided along the longitudinal direction of the bracket unit on the surface of the bracket unit facing the grinder unit; A rebar cutting device further comprising
- In Paragraph 14, The above connecting bracket is, A pair of rail grooves coupled to the above rail unit; A rebar cutting device further comprising
Description
Rebar Cutting Device The present invention relates to a rebar cutting device, and more specifically, to a rebar cutting device capable of accurately and stably cutting rebar by moving at the same speed and in the same direction as a plurality of rebars supplied at a constant speed when cutting rebar to a set length. Generally, reinforcing steel is a construction material made by shaping steel into a rod to primarily support tensile forces, and it is one of the mechanical structures treated with great importance in fields such as civil engineering and architectural engineering. At this time, the above reinforcing bar is mainly formed using carbon steel as the main material and is combined with concrete subjected to compressive force to form a reinforced concrete structure. In addition, the above reinforcing bars are divided into deformed reinforcing bars formed from steel bars with protrusions such as ribs and nodes on the surface, and round reinforcing bars formed from steel bars with a smooth, circular cross-section without protrusions. In order to use reinforcing bars in various industrial sites, it is necessary to cut reinforcing bars produced to the same specifications into specific lengths according to the required length. In order to supply reinforcing bars to a cutting machine, two workers had to manually spread out the reinforcing bars one by one and then supply them to the cutting machine, which consumed an excessive amount of time for the cutting process and not only failed to effectively provide reinforcing bars of the required length, but also caused the problem of increased labor costs due to the increased number of required personnel. Furthermore, since workers have to manually lift and transport the cut rebar one by one, additional work is required even after the cutting is finished, leading to reduced productivity. Additionally, safety accidents frequently occur during the cutting or transportation process due to worker negligence, resulting in worker injuries. Moreover, when measuring the length of reinforcing bars, there was a problem of reduced productivity due to the complexity of the work and the unnecessary waste of manpower caused by measuring and marking the length to be cut on each reinforcing bar with a tape measure, or measuring and cutting one sample with a ruler, then using the cut sample to make it the same length as other reinforcing bars, and then cutting it with a cutting machine. Meanwhile, although an automated device for aligning rebar using a stepped automatic sorting feeder was developed, it was difficult to consider the problem of reduced productivity and economic efficiency to be resolved, as the rebar aligned in this stepped automatic sorting feeder would get tangled again during the process of being transported to a conveyor belt, requiring a worker to manually correct it, which resulted in wasted manpower and a significant amount of time. Therefore, a method to resolve these problems is required. FIG. 1 is an exemplary diagram showing the overall structure of a rebar cutting device according to one embodiment of the present invention; FIG. 2 is a partial detail view showing an anti-detachment module in a rebar cutting device according to an embodiment of the present invention; FIG. 3 is a partial detail view showing a leading module in a rebar cutting device according to an embodiment of the present invention; FIG. 4 is an exemplary diagram showing a cutting section in a reinforcing bar cutting device according to one embodiment of the present invention; FIG. 5 is a partial detail view showing a cutting module in a rebar cutting device according to one embodiment of the present invention; and FIG. 6 is an exemplary diagram showing the operation of a rebar cutting device according to one embodiment of the present invention. Preferred embodiments of the present invention, in which the objectives of the present invention can be specifically realized, will be described below with reference to the attached drawings. In describing these embodiments, the same names and reference numerals are used for identical components, and additional explanations thereof will be omitted. The present invention relates to a rebar cutting device capable of accurately and stably cutting rebar by moving at the same speed and in the same direction as a plurality of rebars supplied at a constant speed when cutting rebar to a set length. The rebar cutting device according to the present invention may comprise, as shown in FIG. 1, a main body (100) which may be formed by a combination of at least one support frame; a supply unit (200) which may be provided at one end of the main body (100) and transports a plurality of rebars toward the other end of the main body (100), such that the plurality of rebars are arranged in parallel with respect to the transport direction; a cutting unit (300) which may be provided at the upper end of the main body (100) and selectively grasps a plurality of rebars