KR-20260067491-A - VARIABLE MOULD APPARATUS
Abstract
The present invention discloses a variable mold device. The variable mold device of the present invention may include: a table frame module having a guide portion formed in the width direction and connected in the length direction; side frame modules each disposed on both sides of the table frame module, installed to be movable along the guide portion, and connected along the length direction of the table frame module; a height adjustment module height-adjustably coupled to each side frame module; and a support module coupled to the side frame module and the height adjustment module to support the side frame module and the height adjustment module together.
Inventors
- 황광하
- 정경민
- 오의진
Assignees
- 주식회사베스트엔지니어링
Dates
- Publication Date
- 20260513
- Application Date
- 20241105
Claims (19)
- A table frame module having a guide section formed in the width direction and connected in the length direction; Side frame modules disposed on each side of the table frame module, installed to be movable along the guide portion, and connected along the longitudinal direction of the table frame module; A variable mold device comprising: a height adjustment module that is height-adjustably coupled to each of the above side frame modules; and a support module coupled to the side frame module and the height adjustment module to support the side frame module and the height adjustment module together.
- In paragraph 1, The above side frame module is, A lower plate supported by the table frame module and movably coupled to the guide portion; A plurality of reinforcing columns erected on the lower plate above; and A variable mold device comprising: an upper plate connected to the upper side of the plurality of reinforcing columns and having a plurality of slide holes formed therein so that the height adjustment module can be height-adjustably coupled thereto.
- In paragraph 2, A variable mold device comprising a reinforcing column arranged to correspond to the slide hole and a slide guide parallel to the longitudinal direction of the reinforcing column and corresponding to the slide hole.
- In paragraph 3, A variable mold device comprising a pair of reinforcing panels that are spaced apart and installed vertically parallel to each other on both sides of the width direction of the slide hole to form the slide guide.
- In paragraph 4, A variable mold device comprising a reinforcing column including a reinforcing bracket connecting the lower side of the reinforcing panel and the lower plate.
- In paragraph 2, The upper plate above is, An upper deck connected to the ends of the plurality of reinforcing columns and having the plurality of slide holes spaced apart along the longitudinal direction; and A variable mold device comprising: an upper skirt portion that is bent downward from the upper deck and connected to the upper corner portion of the plurality of reinforcing columns.
- In paragraph 6, A reinforcing step is formed at the upper corner of the above reinforcing column, and A variable mold device in which the upper skirt portion is welded in a state of being joined to the reinforcing step portion.
- In paragraph 2, The height adjustment module above is, A height adjustment plate positioned on the upper side of the upper plate; A plurality of sliders extending downward from the height adjustment plate to be inserted into the plurality of slide holes; The above reinforcing column is positioned to correspond to the above slide hole, and The above slider is a variable mold device that overlaps the above reinforcing column.
- In paragraph 8, A slide guide is formed in the reinforcing column parallel to the longitudinal direction of the reinforcing column, and The above slider is a variable mold device inserted into the above slide guide.
- In Paragraph 9, A plurality of position fixing holes are formed in the reinforcing column along the longitudinal direction of the reinforcing column, and A variable mold device having a position adjustment slot formed in the slider, parallel to the longitudinal direction of the slider and corresponding to the plurality of position fixing holes.
- In paragraph 8, The height adjustment plate above is, A height-adjustable deck connected to the top of the plurality of sliders above; and A variable mold device comprising: a height-adjustable skirt portion that is bent downward from the height-adjustable deck and connected to the upper corner portion of the plurality of reinforcing columns.
- In Paragraph 11, A stepped portion is formed on the upper corner portion of the above slider, and A variable mold device in which the height-adjustable skirt portion is welded in a state of being coupled to the stepped portion.
- In paragraph 1, The above table frame module is, A cross member having a plurality of members arranged along the longitudinal direction and guide portions formed parallel in the width direction; and A variable mold device comprising: a connecting member connecting each of the two ends of the plurality of cross members.
- In Paragraph 13, The above cross member is, A pair of cross plates disposed on both sides in the width direction of the above cross member and forming a guide portion as they are spaced apart from each other; A plurality of spacers installed between the pair of cross plates to space the pair of cross plates apart; A plurality of cross fastening members that penetrate the cross plate and are each fastened to the spacer; and A variable mold device comprising: a pair of end plates connected to the ends of the above pair of cross plates.
- In Paragraph 14, The above cross member comprises: a cross reinforcing member installed to support the inner surface of the cross plate; and A variable mold device further comprising: a position fixing bracket disposed inside the above pair of cross plates and fastened to the side frame module to fix the position of the side frame module to the table frame module.
- In Paragraph 14, The above position fixing bracket is, A bracket plate disposed inside the above cross plate and having a position fixing nut formed thereon; A position fixing bolt that penetrates the lower plate of the above-mentioned side frame module and the above-mentioned guide portion and is fastened to the above-mentioned position fixing nut; and A variable mold device comprising: a position indicator extending upward from the bracket plate and protruding through the guide portion.
- In paragraph 1, The above support module is, A bridge coupled to the above-mentioned side frame module and the above-mentioned height adjustment module, and erected in the vertical direction; and A variable mold device comprising: a support angle coupled to the bridge and the side frame module to support the bridge.
- In Paragraph 17, A height-adjustable slot is formed in the bridge so as to be formed along the longitudinal direction of the bridge, and A variable mold device comprising: a locking member that connects the height adjustment module and the bridge by penetrating the height adjustment slot.
- In paragraph 2, The height adjustment module above is, A height adjustment plate positioned on the upper side of the upper plate; Unit blocks stacked and fixed on top of the height adjustment plate and A variable mold device comprising a fixing member that fixes the height adjustment plate and the unit block or the unit blocks.
Description
Variable Mold Apparatus The present invention relates to a variable mold device capable of finely adjusting the length, width, and height to fit the specifications of a concrete member. In general, precast concrete, distinct from cast-in-place concrete, can be applied in concrete construction. Since precast concrete utilizes prefabricated concrete components manufactured in advance, it offers advantages such as shortened construction time, improved workmanship, and the ability to impart superior structural and functional performance through various treatments during the molding process. Such precast concrete can be utilized for a wide range of applications, including general structural materials, walls, interior and exterior finishes, pipe or foundation components, concrete railway sleepers, and railway facilities. Furthermore, precast concrete components are widely used in construction projects that require a large number of components of the same specifications. The aforementioned precast concrete members are manufactured in a mold apparatus. Mold apparatuses are generally constructed using materials such as steel plates to enable repeated reuse. In other words, traditional precast concrete is formed by welding mold members of fixed shapes and dimensions. Since such mold apparatuses have fixed shapes and structures, a separate new mold must be manufactured and used when changes to the shape or dimensions of the object to be molded are required. However, while the overall shape of the molded members does not vary significantly in most applications of precast concrete, there are often cases where multiple types of members are required in terms of detailed specifications, with foundation members for various plant structures being a prime example. Furthermore, despite most foundation members having a rectangular shape, different molds are typically applied due to minute differences in detailed specifications such as width, length, and height. Accordingly, there is a demand for technology that enables the precise adjustment of mold device specifications. FIG. 1 is a schematic perspective view illustrating a variable mold device according to the present invention. FIG. 2 is a schematic perspective view illustrating a state in which a side frame module and a height adjustment module are installed on one side of a table frame module in a variable mold device according to the present invention. FIG. 3 is a front view schematically illustrating the state in which a side frame module and a height adjustment module are installed on one side of the table frame module in the variable mold device of FIG. 2. FIG. 4 is a perspective view schematically illustrating a cross member in a variable mold device according to the present invention. FIGS. 5 and FIGS. 6 are exploded perspective views schematically illustrating the cross member of FIGS. 4. FIG. 7 is a cross-sectional view schematically illustrating the cross member of FIG. 4. FIG. 8 is a schematic perspective view illustrating the state in which a table frame module is connected in the longitudinal direction in a variable mold device according to the present invention. FIG. 9 is an exploded perspective view schematically illustrating the state in which the table frame modules of FIG. 8 are connected in the longitudinal direction. FIG. 10 is a schematic perspective view illustrating the state in which a position fixing plate is fastened to the lower part of a side skin in a variable mold device according to the present invention. FIG. 11 is a perspective view schematically illustrating the position fixing plate of FIG. 10. FIG. 12 is an exploded perspective view schematically illustrating the position fixing plate of FIG. 11. FIG. 13 is a cross-sectional view schematically illustrating the state in which the position fixing plate of FIG. 11 is installed inside the cross member. FIG. 14 is a schematic perspective view illustrating the state in which the position fixing plate of FIG. 13 is installed inside the cross member. FIG. 15 is a schematic perspective view illustrating the state in which two side frame modules are connected in the longitudinal direction in a variable mold device according to the present invention. FIG. 16 is a perspective view schematically illustrating the state in which the two side frame modules of FIG. 15 are spaced apart in the longitudinal direction. FIG. 17 is a perspective view schematically illustrating the state in which the side frame module and the height adjustment module of FIG. 15 are assembled. FIG. 18 is an exploded perspective view schematically illustrating the side frame module and height adjustment module of FIG. 17. FIG. 19 is a front view schematically illustrating the side frame module and height adjustment module of FIG. 17. FIGS. 20 and FIGS. 21 are perspective views schematically illustrating the side frame module of FIG. 17. FIG. 22 is a schematic perspective view illustrating the height adjustment module of FIG. 17. F