US-12618819-B2 - Systems and methods for off-gas detection

Abstract

An off-gas detection system for mobile equipment includes an off-gas detection device, and a controller. The off-gas detection device is configured to removably couple with the mobile equipment. The off-gas detection device is configured to define a controlled flow path between an electrical energy storage device of the mobile equipment and an off-gas detector. The controller is configured to receive data from the off-gas detector regarding an air sample, determine a presence or concentration of off-gas within the air sample, and initiate one or more actions in response to determining the presence or concentration of off-gas in the air sample.

Inventors

• Derek M. Sandahl
• Alden A. Spencer
• Kyle Moore

Assignees

• TYCO FIRE PRODUCTS LP

Dates

Publication Date

20260505

Application Date

20210928

Claims (20)

1. 1 . An off-gas detection system for a mobile equipment, the off-gas detection system comprising: an off-gas detection device configured to removably couple with the mobile equipment, the off-gas detection device configured to define a controlled flow path from an electrical energy storage device of the mobile equipment to an off-gas detector; and a controller configured to: receive data from the off-gas detector regarding an air sample; determine a presence or concentration of off-gas within the air sample; and initiate one or more actions in response to determining the presence or concentration of off-gas in the air sample.
2. 2 . The off-gas detection system of claim 1 , wherein the off-gas detection device is removably coupled with the mobile equipment proximate the electrical energy storage device of the mobile equipment.
3. 3 . The off-gas detection system of claim 1 , wherein the off-gas detection system is positioned in an uncontrolled environment.
4. 4 . The off-gas detection system of claim 1 , wherein the off-gas detection device further comprises a fan and an electric motor, wherein the electric motor and the fan are configured to operate to draw air along the controlled flow path from the electrical energy storage device to the off-gas detector, and wherein the controller is further configured to determine the presence or concentration of off-gas within the air sample indicates a fire is likely to occur.
5. 5 . The off-gas detection system of claim 1 , wherein the one or more actions comprise at least one of: providing detection event information to a fire panel; disabling a charging operation of the electrical energy storage device; operating a ventilation system; or activating a fire suppression system.
6. 6 . The off-gas detection system of claim 1 , wherein the electrical energy storage device is configured to electrically couple with a charger to charge one or more battery cells of the electrical energy storage device while the off-gas detector monitors air samples from along the controlled flow path.
7. 7 . The off-gas detection system of claim 1 , wherein the off-gas detection device comprises a hood configured to directly couple to the mobile device to direct air from the electrical energy storage device to the off-gas detector along the controlled flow path.
8. 8 . A method of detecting off-gas comprising: coupling an off-gas detection device to an equipment to define an interior volume beginning at the equipment and extending to the off-gas detection device, the equipment comprising an electrical energy storage device; coupling the equipment to a charging station to charge the electrical energy storage device; detecting a presence or concentration of off gas in an air sample using the interior volume as a controlled air path provided by the off-gas detection device from the electrical energy storage device to the off-gas detection device; and initiating an action based on detecting the presence or concentration of the off gas.
9. 9 . The method of claim 8 , wherein the off-gas detection device is coupled to the equipment proximate the electrical energy storage device.
10. 10 . The method of claim 8 , wherein the equipment is positioned in an uncontrolled environment and the off-gas detection device defines the controlled air path between the electrical energy storage device and an off-gas detector.
11. 11 . The method of claim 8 , further comprising: operating a fan to force a flow of air along the controlled air path.
12. 12 . The method of claim 8 , wherein the action comprises at least one of: providing detection event information to a fire panel; disabling a charging operation of the electrical energy storage device; operating a ventilation system; or activating a fire suppression system.
13. 13 . The method of claim 8 , wherein the equipment is at least one of: a battery module on-board a vehicle; a battery module removed from a vehicle; or a mobile vehicle.
14. 14 . An off-gas detection device for an equipment comprising: an off-gas detector; and a body configured to define a channel for a controlled flow path directly from an electrical energy storage device of the equipment to the off-gas detector; wherein the off-gas detection device is configured to removably couple with the equipment or the electrical energy storage device of the equipment so that the controlled flow path is defined between the electrical energy storage device of the equipment and the off-gas detector; wherein the off-gas detector is configured to provide sensor data to a controller for limiting charging of the electrical energy storage device in response to the sensor data.
15. 15 . The off-gas detection device of claim 14 , wherein the off-gas detection device is configured to be removably coupled with the equipment proximate the electrical energy storage device of the equipment.
16. 16 . The off-gas detection device of claim 14 , wherein the off-gas detection device further comprises a fan and an electric motor, wherein the electric motor and the fan are configured to operate to draw air along the controlled flow path from the electrical energy storage device to the off-gas detector.
17. 17 . The off-gas detection device of claim 14 , wherein the electrical energy storage device is configured to electrically couple with a charger to charge one or more battery cells of the electrical energy storage device while the off-gas detector monitors air samples from along the controlled flow path.
18. 18 . The off-gas detection device of claim 17 , wherein a connection point between the charger and the electrical energy storage device is integrated in the off-gas detection device.
19. 19 . The off-gas detection device of claim 14 , further comprising a temperature sensor, wherein the temperature sensor is configured to monitor a temperature of the electrical energy storage device and provide the monitored temperature to the controller for use in limiting charging of the electrical energy storage device.
20. 20 . The off-gas detection device of claim 14 , wherein the equipment is at least one of: a battery module on-board a vehicle; a battery module removed from a vehicle; or a mobile vehicle.

Description

CROSS-REFERENCE TO RELATED APPLICATION This application claims the benefit of and priority to U.S. Provisional Application No. 63/084,930, filed Sep. 29, 2020, the entire disclosure of which is incorporated by reference herein. BACKGROUND The present disclosure relates to systems and methods for off-gas detection. More particularly, the present disclosure relates to detecting thermal runaway of batteries that are being charged by detecting off-gases. SUMMARY One implementation of the present disclosure is an off-gas detection system for mobile equipment, according to some embodiments. In some embodiments, the off-gas detection system includes an off-gas detection device, and a controller. In some embodiments, the off-gas detection device is configured to removably couple with the mobile equipment. In some embodiments, the off-gas detection device is configured to define a controlled flow path between an electrical energy storage device of the mobile equipment and an off-gas detector. In some embodiments, the controller is configured to receive data from the off-gas detector regarding an air sample, determine a presence or concentration of off-gas within the air sample, and initiate one or more actions in response to determining the presence or concentration of off-gas in the air sample. In some embodiments, the off-gas detection device is removably coupled with the mobile equipment proximate the electrical energy storage device of the mobile equipment. In some embodiments, the off-gas detection system is positioned in an uncontrolled environment. In some embodiments, the off-gas detection device further includes a fan and an electric motor. In some embodiments, the electric motor and the fan are configured to operate to draw air along the controlled flow path from the electrical energy storage device to the off-gas detector. In some embodiments, the one or more actions include at least one of providing detection event information to a fire panel, disabling a charging operation of the electrical energy storage device, operating a ventilation system, or activating a fire suppression system. In some embodiments, the electrical energy storage device is configured to electrically couple with a charger to charge one or more battery cells of the electrical energy storage device while the off-gas detector monitors air samples from along the controlled flow path. In some embodiments, the off-gas detection device includes a hood configured to direct air from the electrical energy storage device to the off-gas detector along the controlled flow path. Another implementation of the present disclosure is a method of detecting off-gas, according to some embodiments. In some embodiments, the method includes coupling an off-gas detection device to equipment, the equipment including an electrical energy storage device. In some embodiments, the method also includes coupling the equipment to a charging station to charge the electrical energy storage device. In some embodiments, the method also includes detecting a presence or concentration of off gas in an air sample using a controlled air path provided by the off-gas detection device, and initiating an action based on detecting the presence or concentration of the off gas. In some embodiments, the off-gas detection device is coupled to the equipment proximate the electrical energy storage device. In some embodiments, the equipment is positioned in an uncontrolled environment and the off-gas detection device defines the controlled air path between the electrical energy storage device and an off-gas detector. In some embodiments, the method further includes operating a fan to force a flow of air along the controlled air path. In some embodiments, the action includes at least one of providing detection event information to a fire panel, disabling a charging operation of the electrical energy storage device, operating a ventilation system, or activating a fire suppression system. In some embodiments, the equipment is at least one of a battery module on-board a vehicle, a battery module removed from a vehicle, or a mobile vehicle. Another implementation of the present disclosure is an off-gas detection device for equipment, according to some embodiments. In some embodiments, the off-gas detection device includes an off-gas detector, and a body. In some embodiments, the body is configured to define a channel for a controlled flow path between an electrical energy storage device of the equipment and the off-gas detector. In some embodiments, the off-gas detection device is configured to removably couple with the equipment or the electrical energy storage device of the equipment so that the controlled flow path is defined between the electrical energy storage device of the equipment and the off-gas detector. In some embodiments, the off-gas detector is configured to provide sensor data to a controller for limiting charging of the electrical energy storage device in response to the se