US-12622436-B2 - Cooking system and heat exchanger with combustion chamber

US12622436B2US 12622436 B2US12622436 B2US 12622436B2US-12622436-B2

Abstract

A heat exchanger for a cooking system is provided. The heat exchanger includes a central axis and a combustion chamber. The combustion chamber includes a central flow path, an inlet manifold, and an outlet manifold axially spaced from the inlet manifold. The inlet manifold and the outlet manifold extend annularly about the central flow path. A plurality of outer walls extend axially between the inlet manifold and the outlet manifold, wherein the plurality of outer walls are arranged about a radially outer perimeter of the central flow path. A burner assembly includes one or more burners that are configured to emit a combusted air/fuel mixture into the central flow path.

Inventors

Souhel Khanania

Assignees

Souhel Khanania

Dates

Publication Date: 20260512
Application Date: 20230808

Claims (16)

1 . A heat exchanger for a cooking system, the heat exchanger comprising: a central axis; a combustion chamber, comprising: a central flow path; an inlet manifold; an outlet manifold axially spaced from the inlet manifold; wherein the inlet manifold and the outlet manifold extend annularly about the central flow path; a plurality of outer walls extending axially between the inlet manifold and the outlet manifold, wherein the plurality of outer walls are arranged about a radially outer perimeter of the central flow path; and a burner assembly including one or more burners that are configured to emit a combusted air/fuel mixture into the central flow path; and a heat exchanger assembly coupled to the combustion chamber, wherein the heat exchanger assembly comprises: a central flow path fluidly coupled to the central flow path of the combustion chamber; a plurality of first headers positioned about a radially outer perimeter of the central flow path of the heat exchanger assembly; and a plurality of first tubes extending radially across the central flow path of the heat exchanger assembly between the plurality of first headers, wherein the outlet manifold of the combustion chamber is fluidly coupled to the plurality of first headers of the heat exchanger assembly.
2 . The heat exchanger of claim 1 , wherein the heat exchanger assembly comprises: an inlet module; and a heat exchanger module removably coupled to and adjacent the inlet module along the central axis, wherein the plurality of first headers and the plurality of first tubes are positioned within the heat exchanger module; wherein the inlet module comprises: a plurality of second headers positioned about an outer perimeter of the inlet module; a plurality of second tubes extending radially across the central flow path of the heat exchanger assembly between the plurality of second headers; and a plurality of caps coupled to the plurality of second headers, wherein each cap is configured to be removed from a corresponding one of the plurality of second headers to expose one of the plurality of second tubes through the corresponding one of the plurality of second headers.
3 . The heat exchanger of claim 2 , wherein the plurality of second headers comprise a plurality of lower second headers and a plurality of upper second headers positioned axially above the lower second headers, and wherein each of the plurality of second tubes extends from a lower second header, across a fluid duct in a U-tube arrangement, and into an upper second header.
4 . The heat exchanger of claim 3 , wherein the central flow path of the combustion chamber and the central flow path of the heat exchanger assembly form the fluid duct that extends along the central axis, wherein the fluid duct is fluidly isolated from the plurality of first headers, the plurality of second headers, the plurality of first tubes, and the plurality of second tubes.
5 . The heat exchanger of claim 4 , wherein the inlet module comprises: a rectangular cross-section having a first side, a second side radially opposite the first side, a third side, and a fourth side radially opposite the third side; an inlet in parallel fluid communication with the plurality of lower second headers positioned along the first side and the fourth side; and an outlet in parallel fluid communication with the plurality of upper second headers positioned along the first side and the third side.
6 . A heat exchanger, comprising: a central axis; and a combustion chamber, comprising: a central flow path; an inlet manifold; an outlet manifold axially spaced from the inlet manifold; a plurality of walls extending axially between the inlet manifold and the outlet manifold, wherein the plurality of walls are arranged about a radially outer perimeter of the central flow path, wherein each of the plurality of walls include an inner wall spaced apart from an outer wall and an inner passageway defining a space between the inner and outer walls; and a burner assembly including one or more burners that are configured to emit a combusted air/fuel mixture into the central flow path, wherein the plurality of walls include a plurality of guides located in the inner passageway of each wall, wherein the guides are further defined as ribs extending between adjacent a lower end of the wall to adjacent an upper end of the wall, and wherein the ribs have a substantially flat first side and a second side, the second side including a plurality of notches, and wherein the outer wall includes a plurality of holes, the first side of the ribs mounted to the inner wall and the outer wall mounted to the ribs such that the notches in the ribs align and mate with the plurality of holes in the outer wall.
7 . The heat exchanger of claim 6 , wherein the inlet manifold is in fluid communication with each of the walls, and wherein the outlet manifold is mounted to an upper outer surface of at least one of the walls.
8 . A heat exchanger, comprising: a central flow path; an inlet manifold; an outlet manifold axially spaced from the inlet manifold; a plurality of walls extending axially between the inlet manifold and the outlet manifold, wherein the plurality of walls are arranged about a radially outer perimeter of the central flow path, wherein each of the plurality of walls include an inner wall spaced apart from an outer wall and an inner passageway defining a space between the inner and outer walls; and a burner assembly including one or more burners that are configured to emit a combusted air/fuel mixture into the central flow path, and wherein the inlet manifold is in fluid communication with each of the walls, and wherein the outlet manifold includes at least two inlets, both inlets mounted to an upper outer surface of one of the walls.
9 . The heat exchanger of claim 8 , wherein the inlet manifold is in fluid communication with each of the walls, wherein the outlet manifold includes one or more manifolds, and wherein a first manifold is mounted to an upper outer surface of a first wall and a second manifold is mounted to an upper outer surface of a second wall.
10 . A heat exchanger, comprising: a central flow path; an inlet manifold; an outlet manifold axially spaced from the inlet manifold; a plurality of walls extending axially between the inlet manifold and the outlet manifold, wherein the plurality of walls are arranged about a radially outer perimeter of the central flow path, wherein each of the plurality of walls include an inner wall spaced apart from an outer wall and an inner passageway defining a space between the inner and outer walls; and a burner assembly including one or more burners that are configured to emit a combusted air/fuel mixture into the central flow path, wherein the inlet manifold is in fluid communication with each of the walls, and wherein the outlet manifold includes at least two inlets, both inlets mounted to an upper outer surface of one of the walls, and wherein the burner assembly comprises a plurality of burner assemblies.
11 . The heat exchanger of claim 10 , wherein the plurality of burner assemblies is further defined as four burner assemblies, and wherein the four burner assemblies are disposed such that a first burner assembly is positioned between a first wall and a second wall, a second burner assembly is positioned between the second wall and a third wall, a third burner assembly is positioned between the third wall and a fourth wall, and a fourth burner assembly is positioned between the fourth wall and the first wall.
12 . A cooking system, comprising: a cooking vessel configured to receive a cooking fluid and a food item to perform a cooking reaction, and a heat exchanger coupled to the cooking vessel that is configured to provide the cooking fluid to the cooking vessel, wherein the heat exchanger comprises: a combustion chamber: a central axis; an inlet manifold; an outlet manifold axially spaced from the inlet manifold; a plurality of walls extending axially between the inlet manifold and the outlet manifold, each of the plurality of walls including an inner wall spaced apart from an outer wall and an inner passageway defining a space between the inner and outer walls; and a burner assembly; a heat exchanger assembly coupled to the combustion chamber, wherein the heat exchanger assembly comprises: a plurality of first headers positioned about a radially outer perimeter of the heat exchanger assembly; and a plurality of first tubes extending between the plurality of first headers, wherein the heat exchanger is configured to flow cooking fluid through the inlet manifold, through the inner passageway of the plurality of walls of the combustion chamber, the outlet manifold, the plurality of first headers, and the plurality of first tubes of the heat exchanger assembly; and a fluid duct extending axially through the combustion chamber and the heat exchanger assembly, wherein the plurality of walls of the combustion chamber are arranged about an outer perimeter of the fluid duct, wherein the burner assembly is configured to emit combusted air/fuel mixture into the fluid duct, and wherein the plurality of first tubes of the heat exchanger assembly extend radially across the fluid duct.
13 . The cooking system of claim 12 , wherein the heat exchanger assembly comprises: an inlet module; and a heat exchanger module removably coupled to and adjacent the inlet module along the central axis, wherein the plurality of first headers and the plurality of first tubes are positioned within the heat exchanger module; wherein the inlet module comprises: a plurality of second headers positioned about an outer perimeter of the inlet module; a plurality of second tubes extending radially across the fluid duct between the plurality of second headers; and a plurality of caps coupled to the plurality of second headers, wherein each cap is configured to be removed from a corresponding one of the plurality of second headers to expose one of the plurality of second tubes through the corresponding one of the plurality of second headers.
14 . The cooking system of claim 13 , wherein the plurality of second headers comprise a plurality of lower second headers and a plurality of upper second headers positioned axially above the plurality of lower second headers, and wherein each of the plurality of second tubes extends from a lower second header, across the fluid duct in a U-tube arrangement, and into an upper second header.
15 . The cooking system of claim 14 , wherein a central flow path of the combustion chamber and a central flow path of the heat exchanger assembly form the fluid duct that extends along the central axis.
16 . The cooking system of claim 15 , wherein the inlet module comprises: a rectangular cross-section having a first side, a second side radially opposite the first side, a third side, and a fourth side radially opposite the third side; an inlet in parallel fluid communication with the plurality of lower second headers positioned along the first side and the fourth side; and an outlet in parallel fluid communication with the plurality of upper second headers positioned along the first side and the third side.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS Not applicable. STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT Not applicable. BACKGROUND Industrial food cooking systems include heat generation equipment and/or heat transfer equipment to produce and/or transfer heat to a cooking medium contained in a cooking vessel for cooking consumables prior to packaging. Such heat generation equipment and/or heat transfer equipment often includes a burner or burners configured to combust an air/fuel mixture to produce heat and one or more heat exchangers to transfer the heat produced by the burner to the cooking medium. SUMMARY In one embodiment, a heat exchanger for a cooking system is provided. The heat exchanger includes a central axis and a combustion chamber. The combustion chamber includes a central flow path, an inlet manifold, and an outlet manifold axially spaced from the inlet manifold. The inlet manifold and the outlet manifold extend annularly about the central flow path. A plurality of outer walls extend axially between the inlet manifold and the outlet manifold, wherein the plurality of outer walls are arranged about a radially outer perimeter of the central flow path. A burner assembly includes one or more burners that are configured to emit a combusted air/fuel mixture into the central flow path. In one embodiment, a heat exchanger is provided that includes a central axis and a combustion chamber. The combustion chamber includes a central flow path, an inlet manifold, and an outlet manifold axially spaced from the inlet manifold. The combustion chamber also includes a plurality of walls extending axially between the inlet manifold and the outlet manifold, wherein the plurality of walls are arranged about a radially outer perimeter of the central flow path, wherein each outer wall includes an inner wall spaced apart from an outer wall and an inner passageway defining a space between the inner and outer walls. The combustion chamber also includes a burner assembly including one or more burners that are configured to emit a combusted air/fuel mixture into the central flow path. In another embodiment, a cooking system is provide that includes a cooking vessel configured to receive a cooking fluid and a food item to perform a cooking reaction, and a heat exchanger coupled to the cooking vessel that is configured to provide the cooking fluid to the cooking vessel. The heat exchanger includes a combustion chamber. The combustion chamber includes a central axis, an inlet manifold, an outlet manifold axially spaced from the inlet manifold, a plurality of walls extending axially between the inlet manifold and the outlet manifold, and a burner assembly. The cooking system also includes a heat exchanger assembly coupled to the combustion chamber. The heat exchanger assembly includes a plurality of first headers positioned about a radially outer perimeter of the heat exchanger assembly, and a plurality of first tubes extending between the plurality of headers. The heat exchanger is configured to flow cooking fluid through the inlet manifold, the plurality of walls of the combustion chamber, the outlet manifold, the plurality of first headers, and the plurality of first tubes of the heat exchanger assembly. The heat exchanger also includes a fluid duct extending axially through the combustion chamber and the heat exchanger assembly, wherein the plurality of walls of the combustion chamber are arranged about an outer perimeter of the fluid duct, wherein the burner assembly is configured to emit combusted air/fuel mixture into the fluid duct, and wherein the plurality of first tubes of the heat exchanger assembly extend radially across the fluid duct. Embodiments described herein comprise a combination of features and characteristics intended to address various shortcomings associated with certain prior devices, systems, and methods. The foregoing has outlined rather broadly the features and technical characteristics of the disclosed embodiments in order that the detailed description that follows may be better understood. The various characteristics and features described above, as well as others, will be readily apparent to those skilled in the art upon reading the following detailed description, and by referring to the accompanying drawings. It should be appreciated that the conception and the specific embodiments disclosed may be readily utilized as a basis for modifying or designing other structures for carrying out the same purposes as the disclosed embodiments. It should also be realized that such equivalent constructions do not depart from the spirit and scope of the principles disclosed herein. BRIEF DESCRIPTION OF THE DRAWINGS For a detailed description of various exemplary embodiments, reference will now be made to the accompanying drawings in which: FIG. 1 is a schematic diagram of a cooking system according to some embodiments; FIG. 2 is a side cross-sectional view of a thermal oxidizer for use with