US-12623328-B2 - Power tool

Abstract

A power tool includes a drive mechanism including an electric motor, a housing, and a spindle rotatable about a longitudinal axis in response to the drive mechanism. The power tool further includes a lockout mechanism including a plurality of detents asymmetrically positioned around the longitudinal axis, where each of the detents are movable between a locking position and an unlocking position. The power tool also includes a collar rotatably coupled to the housing, the collar including a plurality of recesses asymmetrically positioned around the longitudinal axis, wherein in the unlocking position, each of the detents is received in one of the recesses and the spindle is axially movable within the housing, and wherein in the locking position, at least one of the detents is not received in one of the recesses and axial movement of the spindle is prevented by the lockout mechanism.

Inventors

• Ian Duncan
• Ryan A. Dedrickson

Assignees

• MILWAUKEE ELECTRIC TOOL CORPORATION

Dates

Publication Date

20260512

Application Date

20240826

Claims (20)

1. 1 . A power tool comprising: a drive mechanism including an electric motor; a housing enclosing at least a portion of the drive mechanism; a spindle rotatable about a longitudinal axis in response to receiving torque from the drive mechanism; a lockout mechanism including a plurality of detents asymmetrically positioned around the longitudinal axis, each of the detents being movable between a locking position and an unlocking position; and a collar rotatably coupled to the housing, the collar including a plurality of recesses asymmetrically positioned around the longitudinal axis, wherein in the unlocking position, each of the detents is received in one of the recesses and the spindle is axially movable within the housing, and wherein in the locking position, at least one of the detents is not received in one of the recesses and axial movement of the spindle along the longitudinal axis in a direction toward the drive mechanism is prevented by the lockout mechanism.
2. 2 . The power tool of claim 1 , further comprising a clutch adjustable between a first state in which a torque output of the spindle is a predetermined maximum value, and a second state in which torque output of the spindle is limited to a value less than the predetermined maximum value.
3. 3 . The power tool of claim 2 , wherein the clutch is an electronic clutch.
4. 4 . The power tool of claim 3 , wherein the electronic clutch comprises: a printed circuit board having a plurality of electronic pads corresponding to different values of the torque output of the electric motor; and a wiper coupled for co-rotation with the collar, wherein the wiper is in electrical contact with the pads as the collar rotates relative to the printed circuit board.
5. 5 . The power tool of claim 3 , wherein the electronic clutch includes one or more of a potentiometer, a Hall-effect sensor, and an inductive sensor.
6. 6 . The power tool of claim 2 , wherein the clutch is a mechanical clutch.
7. 7 . The power tool of claim 6 , further comprising a multi-stage planetary transmission having a ring gear, wherein the mechanical clutch includes a clutch face defined in the ring gear and a plurality of followers engaged with the clutch face, wherein in the first state, the followers are biased against the clutch face at a first preload value, and wherein in the second state, the followers are biased against the clutch face at a second preload value.
8. 8 . The power tool of claim 7 , wherein the mechanical clutch includes a retainer in which a plurality of springs are received, each one of the springs respectively biasing one of the followers against the clutch face, and wherein movement of the collar from a first rotational position to a second rotational position moves the retainer from a first axial position to a second axial position.
9. 9 . The power tool of claim 1 , wherein the collar is rotatable to a first rotational position in which all the detents are in the unlocking position.
10. 10 . The power tool of claim 9 , wherein the collar is rotatable to a different, second rotational position in which at least one of the detents is in the locking position.
11. 11 . A power tool comprising: a drive mechanism including an electric motor; a housing enclosing at least a portion of the drive mechanism; a spindle rotatable about a longitudinal axis in response to receiving torque from the drive mechanism; a lockout mechanism including a plurality of detents asymmetrically positioned around the longitudinal axis; and a collar rotatably coupled to the housing and including a plurality of recesses asymmetrically positioned around the longitudinal axis, the collar movable between a first rotational position, in which all the recesses are aligned with the corresponding detents, and a second rotational position in which at least one of the detents is misaligned with one of the recesses, wherein in the first rotational position of the collar, the detents are radially displaced in response to axial movement of the spindle along the longitudinal axis in a direction towards the drive mechanism, and wherein in the second rotational position of the collar, the detents are maintained in a radially inward position to prevent axial movement of the spindle along the longitudinal axis in a direction towards the drive mechanism.
12. 12 . The power tool of claim 11 , wherein the collar may be rotated more than 360 degrees in a single rotational direction.
13. 13 . The power tool of claim 12 , wherein the first rotational position of the collar is the only rotational position in which each of the detents is radially displaced.
14. 14 . The power tool of claim 13 , wherein in all other rotational positions of the collar besides the first rotational position, at least one of the detents is maintained in a radially inward position to prevent axial movement of the spindle along the longitudinal axis in a direction towards the drive mechanism.
15. 15 . The power tool of claim 11 further comprising a clutch adjustable between a first state in which a torque output of the spindle is a predetermined maximum value, and a second state in which torque output of the spindle is limited to a value less than the predetermined maximum value.
16. 16 . The power tool of claim 15 , wherein the clutch is an electronic clutch.
17. 17 . The power tool of claim 16 , wherein the electronic clutch comprises: a printed circuit board having a plurality of electronic pads corresponding to different values of the torque output of the electric motor; and a wiper coupled for co-rotation with the collar, wherein the wiper is in electrical contact with the pads as the collar rotates relative to the printed circuit board.
18. 18 . The power tool of claim 16 , wherein the electronic clutch includes one or more of a potentiometer, a Hall-effect sensor, and an inductive sensor.
19. 19 . The power tool of claim 15 , wherein the clutch is a mechanical clutch.
20. 20 . The power tool of claim 19 , wherein in the first rotational position the clutch is locked out thereby transferring a maximum torque developed by the motor to the spindle, and wherein in the second rotational position the clutch reduces a torque output of the spindle.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS This application is a continuation of U.S. patent application Ser. No. 17/894,210, filed on Aug. 24, 2022, now U.S. Pat. No. 12,083,661, which is a continuation of U.S. patent application Ser. No. 17/482,041, filed on Sep. 22, 2021, now U.S. Pat. No. 11,426,852, which is a continuation of U.S. patent application Ser. No. 16/922,110, filed on Jul. 7, 2020, now U.S. Pat. No. 11,583,988, which is a continuation of U.S. patent application Ser. No. 15/971,007, filed on May 4, 2018, now U.S. Pat. No. 10,737,373, which claims priority to U.S. Provisional Patent Application No. 62/531,054, filed on Jul. 11, 2017 and U.S. Provisional Patent Application No. 62/501,962, filed on May 5, 2017, the entire contents of all of which are incorporated herein by reference. FIELD OF THE INVENTION The present invention relates to power tools, and more particularly to hammer drills. BACKGROUND OF THE INVENTION Some power tools include mode selector collars and clutch-setting selector collars to respectively select modes of operation and clutch settings for that power tool. For instance, mode selector collars are sometimes provided on hammer drills to allow an operator to cycle between “hammer drill,” “drill only,” and “screwdriver” modes of the hammer drill. Clutch-setting selector collars are sometimes provided on hammer drills to allow an operator to select different clutch settings while in the “screwdriver” mode of operation. SUMMARY OF THE INVENTION The present invention provides, in one aspect, a power tool including a drive mechanism including an electric motor, a housing enclosing at least a portion of the drive mechanism, and a spindle rotatable about a longitudinal axis in response to receiving torque from the drive mechanism. The power tool also includes a lockout mechanism including a plurality of detents asymmetrically positioned around the longitudinal axis, where each of the detents are movable between a locking position and an unlocking position. The power tool further includes a collar rotatably coupled to the housing including a plurality of recesses asymmetrically positioned around the longitudinal axis. In the unlocking position, each of the detents is received in one of the recesses and the spindle is axially movable within the housing. In the locking position, at least one of the detents is not received in one of the recesses and axial movement of the spindle along the longitudinal axis in a direction toward the drive mechanism is prevented by the lockout mechanism. The present invention provides, in another aspect, to a power tool including a drive mechanism including an electric motor, a housing enclosing at least a portion of the drive mechanism, and a spindle rotatable about a longitudinal axis in response to receiving torque from the drive mechanism. The power tool further includes a lockout mechanism including a plurality of detents asymmetrically positioned around the longitudinal axis and a collar rotatably coupled to the housing and including a plurality of recesses asymmetrically positioned around the longitudinal axis. The collar is movable between a first rotational position, in which all the recesses are aligned with the corresponding detents, and a second rotational position in which at least one of the detents is misaligned with one of the recesses. In the first rotational position of the collar, the detents are radially displaced in response to axial movement of the spindle along the longitudinal axis in a direction towards the drive mechanism. In the second rotational position of the collar, the detents are maintained in a radially inward position to prevent axial movement of the spindle along the longitudinal axis in a direction towards the drive mechanism. Other features and aspects of the invention will become apparent by consideration of the following detailed description and accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a portion of a hammer drill in accordance with an embodiment of the invention. FIG. 2 is an enlarged, exploded view of a front portion of the hammer drill of FIG. 1, with a collar rendered transparent to illustrate a selector ring. FIG. 3 is a longitudinal cross-sectional view of the hammer drill of FIG. 1. FIG. 4 is an enlarged view of the hammer drill of FIG. 3, with portions removed, illustrating a hammer lock-out mechanism in a disabled mode. FIG. 5 is a lateral cross-sectional view of the hammer lock-out mechanism of FIG. 4 coinciding with a first rotational position of a collar of the hammer drill of FIG. 1. FIG. 6 is an enlarged view of the hammer drill of FIG. 3, with portions removed, illustrating the hammer lock-out mechanism in an enabled mode. FIG. 7 is a lateral cross-sectional view of the hammer lock-out mechanism of FIG. 6 coinciding with a second rotational position of the collar. FIG. 8 is a lateral cross-sectional view of the hammer lock-out mechanism coinciding with a th