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US-12625174-B2 - Assessment of metallic structures in contact with an electrolyte

US12625174B2US 12625174 B2US12625174 B2US 12625174B2US-12625174-B2

Abstract

A method for assessing a structure arranged in an electrolyte may include connecting an electric source between the structure and an earth, and imposing, on the structure, a primary current with at least three frequencies including a first frequency of a duration and an amplitude, a second frequency of a duration and an amplitude, and a third frequency of a duration and an amplitude, a series of currents with the first and second frequency being separated by a time gap. Fields of electric fields may be measured with an instrument having first, second, and third sensors and a positioning system. Each sensor May be configured to measure a field of an electromagnetic field along the structure for each of the frequencies. A primary field resulting from an electric current within the structure based on the measured field may be computed.

Inventors

  • Mark Glinka
  • Albin Hertrich
  • Jan Strom
  • Bruno Schulz
  • Alexander Kroll

Assignees

  • Electromagnetic Pipeline Testing GmbH

Dates

Publication Date
20260512
Application Date
20240711
Priority Date
20230822

Claims (20)

  1. 1 . A method for assessing a structure arranged in an electrolyte, the method comprising the steps: connecting an electric source between the structure and an earth; imposing, on the structure, a primary current with at least three frequencies comprising a first frequency of a first duration and of a first amplitude, a second frequency of a second duration and of a second amplitude and a third frequency of a third duration and of a third amplitude; wherein a series of currents with the first frequency, the second frequency and the third frequency are separated by a time gap; measuring of fields with an instrument comprising at least a first sensor, a third sensor and a fourth sensor and a positioning system; wherein each sensor is configured to measure a field along the structure for each of the at least three frequencies; and computing at least one primary field resulting from an electric current within the structure based on the measured field.
  2. 2 . The method according to claim 1 , further comprising: locating the structure by detecting a primary field generated by a primary current of the first frequency, the second frequency and the third frequency within the structure.
  3. 3 . The method according to claim 1 , further comprising: identifying a holiday by detecting a secondary field generated by a secondary current of the first frequency, the second frequency and the third frequency.
  4. 4 . The method according to claim 1 , further comprising: establishing a time synchronization between the source and the instrument.
  5. 5 . The method according to claim 1 , wherein for measuring, the following steps are provided: establishing a time synchronization between the source with a first communication and an instrument with a second communication; measuring a field for the first frequency for a duration of up to a first duration with the first sensor, the third sensor and the fourth sensor with a rate of at least four times the first frequency; and measuring a field for the second frequency for a duration of up to the second duration with the first sensor, the third sensor and the fourth sensor with a rate of at least four times the second frequency; and measuring a field for the third frequency for a duration of up to a third duration with the first sensor, the third sensor and the fourth sensor with a rate of at least four times the third frequency; and calculating at least one physical property for the structure based on the measured fields.
  6. 6 . The method according to claim 1 , further comprising: determining of at least one local phase to identify and localize a holiday within the structure.
  7. 7 . The method according to claim 6 , wherein, to determine of the at least one local phase, a predefined model is provided for computing the at least one local phase based on the measured fields.
  8. 8 . The method according to claim 6 , wherein, to determine of the at least one local phase, the at least one local phase is computed based on measured phase shifts.
  9. 9 . The method according to claim 1 , further comprising: measuring of a first phase shift, a second phase shift and a third phase shift of the at least three frequencies imposed by the source and the measured field by the first sensor, the third sensor and the fourth sensor generated by the primary current and the secondary current, based on the first communication and the second communication between the source and the instrument.
  10. 10 . The method according to claim 1 , further comprising: calculating the primary current in the structure by the field measured with the at least three sensors and as well as the phase shift, based on the first communication and the second communication between the source and the instrument; modelling the field measured by the at least three sensors taking into account the first phase shift, the second phase shift and a third phase shift that allow to assess the contribution of a metallic component to the measured field; and calculating the primary current in the structure based on the modelled field distribution.
  11. 11 . The method according to claim 1 , further comprising: calculating the first potential, the second potential and the third potential for the first frequency, the second frequency and the third frequency along the structure by the following steps: calculating the longitudinal resistivity based on the type of metal and the metallic section of the structure; and calculating the first potential, the second potential and the third potential along the structure by the primary current for at least the first frequency, the second frequency and the third frequency; wherein the calculation of the first amplitude, the second amplitude and the third amplitude of the primary current for the first frequency, the second frequency and the third frequency along the structure is assessed with the at least three sensors.
  12. 12 . The method according to claim 1 , further comprising: calculating of the first amplitude, the second amplitude and the third amplitude of the secondary current passing from the structure through the holiday into the electrolyte by the fields measured with the at least three sensors as well as the phase shift and by the following steps: modelling the secondary field measured by the at least three sensors taking into account the first phase shift, the second phase shift and the third phase shift that allows to assess the contribution of a metallic component to the measured field; and calculating the first amplitude and the second amplitude of the secondary current for the at least three frequencies passing from the structure through the holiday into the electrolyte; wherein additional sensors are provided at an angle to the first sensor.
  13. 13 . The method according to claim 1 , further comprising: determining of the presence of a protective layer in the holiday, based on a determination of a first impedance, a second impedance and third impedance and the first phase shift, the second phase shift and third phase shift, by the following steps: calculating the first impedance, the second impedance and the third impedance of the holiday by dividing the first potential on the structure at the position of the holiday by the first amplitude of the secondary current, by dividing the second potential on the structure at the position of the holiday by the second amplitude of the secondary current and by dividing the third potential on the structure at the position of the holiday by the third amplitude of the secondary current for the least three frequencies; and evaluating of the frequency dependency of the first impedance, the second impedance and the third impedance and the first phase shift the second phase shift and the third phase shift for the assessment of the presence of the protective layers within the holiday.
  14. 14 . The method according to claim 1 , further comprising: demonstrating of the good bedding condition of the holiday, based on the change of the amplitude to the amplitude of the primary current generated by the source based on the first communication and the second communication with the instrument, by the following steps with a first amplitude being applied: determining at least the first impedance of the holiday at the amplitude; sending a command from the instrument to the source via the first communication and the second communication, wherein the amplitude of the primary current is increased to an increased amplitude; determining at least the first impedance of the holiday at the increased amplitude as a function of time; sending a command from the instrument to the source via the first communication and the second communication, wherein the increased amplitude of the primary current is decreased to the amplitude; wherein at least the first impedance of the holiday are determined at the amplitude; and evaluating the time evolution of at least the first impedance; wherein at least a first impedance that varies with time is a demonstration of a good bedding condition and an ability to accumulate hydroxide ions and thereby generate a zone with high pH, a zone with increased pH and a zone with small increase of pH; wherein the generation of the zones results at least in the first impedances being different at different amplitudes.
  15. 15 . The method according to claim 1 , further comprising: demonstrating the presence of a protective layer on the structure in contact with the electrolyte within the holiday, based on the change of the first amplitude of the primary current generated by the source based on the first communication and the second communication with the instrument, by the following steps: setting the amplitude of the selected first frequency to the first amplitude; determining the secondary field by the at least three sensors with a frequency of at least four times of the first frequency; calculating the first amplitude of the secondary current; determining the average of the first amplitude over a multiple of the period of 1/first frequency resulting in a first apparent DC current at the first amplitude; changing the amplitude of the selected first frequency to the first amplitude; wherein the secondary field is determined by the at least three sensors with a frequency of at least four times the first frequency; averaging the recorded data taken over a multiple of the period of 1/first frequency resulting in the first apparent DC current at the changed first amplitude; and determining a presence of the protective layer by an evaluation of the assessment of the first amplitude subtracted by the changed first amplitude and the first apparent DC current subtracted by the changed first apparent DC current.
  16. 16 . The method according to claim 1 , further comprising: minimizing the touch potential of a pipeline during the measurement, based on the change of at least the first amplitude of the primary current for all of the at least first frequencies generated by the source based on the first communication and the second communication with the instrument, by the following step: temporarily changing at least the first amplitude, at least the first duration or at least the first time gap of the at least three frequencies by increasing at least the first amplitude or increasing at least the first time gap or at decreasing at least the first duration by the first communication and the second communication between the source and the instrument.
  17. 17 . A system for assessing a structure arranged in an electrolyte, the system comprising: a source with an electric output terminal configured for connection to the structure, an electric output terminal configured for connection to earth; wherein the source is configured to provide a current with at least three frequencies at least within the structure; and an instrument with at least a first sensor, a second sensor and a third sensor in a known spatial relation; wherein each sensor is configured to measure a field along the structure for each of the at least three frequencies; a positioning and orientation system configured to provide position data of the instrument; and a processing unit in data communication with the source and the instrument; wherein the processing unit is configured to compute at least one primary field resulting from an electric current within the structure based on the measured field.
  18. 18 . The system according to claim 17 , wherein the source is configured to provide the current as a primary current with at least three frequencies comprising a first frequency of a first duration and of a first amplitude, a second frequency of a second duration and of a second amplitude and a third frequency of a third duration and of a third amplitude; wherein a series of currents with the first frequency, the second frequency and the third frequency are separated by a time gap.
  19. 19 . The system according to claim 17 , wherein the instrument measures at least three different fields at each of the at least three sensors for the at three frequencies.
  20. 20 . The system according to claim 17 , wherein a seventh sensor and a twelfth sensor are combined with the first sensor, forming a first sensor array; wherein the seventh sensor is at an angle to the first sensor and the twelfth sensor is at an angle to the plane described by the first and the seventh sensor.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS This application claims priority to European Patent Application No. 23192759.1, filed Aug. 22, 2023, the disclosure of which is hereby incorporated by reference herein. FIELD OF THE INVENTION The present invention relates to a method for assessing a structure arranged in an electrolyte and a system for assessing the structure arranged in an electrolyte. BACKGROUND OF THE INVENTION Longitudinal metallic structures like pipelines, for the transport of liquid or gaseous media, or cables for the transport of electrical power or communication information, are usually located within soil or immersed in water. Other longitudinal metallic structures are rails and tracks of transportation systems that are installed e.g. on a gravel bed. Further longitudinal metallic structures are tendons, anchors or stay cables of bridges that are installed in grout, concrete or grease. All these structures have in common that the soil, water, rock, gravel, sand, grout, concrete, condensed humidity etc., hereinafter referred to as “electrolyte”, causes contact to the structure and results in a physicochemical reaction with the structure. However, it has been shown that gaining knowledge about the current state of the structure can be cumbersome requiring complex procedures. SUMMARY OF THE INVENTION There may thus be a need to provide a reliable assessment of a structure in an electrolyte. The object of the present invention is solved by the subject-matter of the independent claims; further embodiments are incorporated in the dependent claims. It should be noted that the following described aspects of the invention apply also for the method for assessing a structure arranged in an electrolyte and for the system for assessing a structure arranged in an electrolyte. According to the invention, a method for assessing a structure arranged in an electrolyte is provided. The method comprises the following steps: Connecting an electric source between the structure and an earth;Imposing, on the structure, a primary current with at least three frequencies comprising a first frequency of a first duration and of a first amplitude, a second frequency of a second duration and of a second amplitude and a third frequency of a third duration and of a third amplitude; wherein a series of currents with the first frequency, the second frequency and the third frequency are separated by a time gap;Measuring the strength (hereinafter referred to field) of electromagnetic fields with an instrument comprising at least a first sensor, a third sensor and a fourth sensor and a positioning system; wherein each sensor is configured to measure a field along the structure for each of the at least three frequencies; wherein the sensors are provided in parallel spatial orientation to each other; andComputing at least one primary field resulting from an electric current within the structure based on the measured field. In an option, the three individual sensors are supplemented by another three sensors, which are rotated by an angle, e.g. 90°. This results in six sensors and they can measure a secondary field generated by a secondary current in addition to the primary field generated by the primary current. In an example, additional seventh, eight and nineth sensors are positioned at an angle to the first, third and fourth parallel sensors. In an example it is provided: Measuring fields with an instrument in two spatial orientations. In an example, additional twelfth, thirteenth and fourteenth sensors are positioned at an angle to the plane described by the first sensor and the seventh sensor. In an example it is provided: Measuring fields with an instrument in three spatial orientations. In an example the first, seventh and twelfth sensor are combined into a sensor array. In an example, it is provided: Measuring fields with an instrument comprising at least three sensor arrays, wherein each sensor array comprises at least three sensors. In an example the first sensor array comprises the first, the seventh and the eleventh sensor in three different spatial orientations, the second sensor array comprises the third, the eight and the thirteenth sensor in three different spatial orientations, the third sensor array comprises the fourth, the nineth and the fourteenth sensor in three different spatial orientations, as well as a positioning system. According to an example, the method further comprises the step of locating the structure by detecting a primary field generated by a primary current of the first frequency, the second frequency and the third frequency within the structure. According to an example, the method further comprises the step of identifying a holiday by detecting a secondary field generated by a secondary current of the first frequency, the second frequency and the third frequency. For example, this is provided by a fifth sensor that is at an angle, such as perpendicular, relative to the first sensor. According t