US-20260124676-A1 - DIE-CASTING PRODUCTION SYSTEM

Abstract

A die-casting production system, including a smelting apparatus, a melt-discharging apparatus, a production apparatus, a raw material region, a finished product region and a transfer member. The raw material region and the finished product region are respectively located on different sides of the production apparatus; the production apparatus includes a die casting member, a carrying member, and a post-processing assembly, the post-processing assembly includes a waste-generating member and a no-waste-generating member, the waste-generating member is located on a side of the production apparatus close to the raw material region, and the no-waste-generating member is located on a side of the production apparatus close to the finished product region; the carrying member is configured to deliver a workpiece produced by the die casting member to the post-processing assembly, and carry and transfer the workpiece in the post-processing assembly.

Inventors

• Min Ren
• Xuetai WANG
• Dongfeng HOU
• Jian Wang
• Qiming YANG
• Ren JIANG
• XUN ZHOU

Assignees

• Zhejiang Zeekr Intelligent Technology Co., Ltd.
• ZHEJIANG GEELY HOLDING GROUP CO., LTD.

Dates

Publication Date

20260507

Application Date

20251231

Priority Date

20230825

Claims (20)

1. 1 . A die-casting production system, comprising: a smelting apparatus, a melt-discharging apparatus, a production apparatus, a raw material region, a finished product region, and a transfer member; wherein the melt-discharging apparatus is configured to deliver a molten metal produced by the smelting apparatus to the production apparatus; the raw material region and the finished product region are respectively located on different sides of the production apparatus; the production apparatus comprises a die casting member, a carrying member, and a post-processing assembly, the post-processing assembly comprises a waste-generating member and a no-waste-generating member, the waste-generating member is located on a side of the production apparatus close to the raw material region, and the no-waste-generating member is located on a side of the production apparatus close to the finished product region; the carrying member is configured to deliver a workpiece produced by the die casting member to the post-processing assembly, and carry and transfer the workpiece in the post-processing assembly; and the transfer members are each provided between the raw material region and the smelting apparatus, between the raw material region and the waste-generating member, and between the post-processing assembly and the finished product region.
2. 2 . The die-casting production system according to claim 1 , wherein the waste-generating member comprises at least one of a slag-removing member, a plasma cutting member, and a deburring member; and/or the no-waste-generating member comprises at least one of an integrity detection member, a water cooling member, and a laser coding member.
3. 3 . The die-casting production system according to claim 1 , wherein the production apparatus further comprises an internal detection member; the internal detection member is located on the side of the production apparatus close to the raw material region and on a side of the post-processing assembly away from the die casting member; the carrying member is configured to deliver the workpiece processed by the post-processing assembly to the internal detection member; and the transfer member is provided between the internal detection member and the finished product region.
4. 4 . The die-casting production system according to claim 3 , further comprising a crushing apparatus, wherein the crushing apparatus is located between the internal detection member and the raw material region; the transfer members are each provided between the internal detection member and the crushing apparatus, and between the crushing apparatus and the raw material region.
5. 5 . The die-casting production system according to claim 1 , wherein the smelting apparatus comprises a smelting member and a heat preservation member arranged adjacently, the heat preservation member is configured to preserve heat of a molten metal produced by the smelting member; a loading part is provided beside a feeding port of the smelting member, and the loading part is configured for placement of the transfer member.
6. 6 . The die-casting production system according to claim 2 , wherein the smelting apparatus comprises a smelting member and a heat preservation member arranged adjacently, the heat preservation member is configured to preserve heat of a molten metal produced by the smelting member; a loading part is provided beside a feeding port of the smelting member, and the loading part is configured for placement of the transfer member.
7. 7 . The die-casting production system according to claim 3 , wherein the smelting apparatus comprises a smelting member and a heat preservation member arranged adjacently, the heat preservation member is configured to preserve heat of a molten metal produced by the smelting member; a loading part is provided beside a feeding port of the smelting member, and the loading part is configured for placement of the transfer member.
8. 8 . The die-casting production system according to claim 4 , wherein the smelting apparatus comprises a smelting member and a heat preservation member arranged adjacently, the heat preservation member is configured to preserve heat of a molten metal produced by the smelting member; a loading part is provided beside a feeding port of the smelting member, and the loading part is configured for placement of the transfer member.
9. 9 . The die-casting production system according to claim 5 , wherein the smelting member is located on the side of the production apparatus close to the raw material region.
10. 10 . The die-casting production system according to claim 6 , wherein the smelting member is located on the side of the production apparatus close to the raw material region.
11. 11 . The die-casting production system according to claim 7 , wherein the smelting member is located on the side of the production apparatus close to the raw material region.
12. 12 . The die-casting production system according to claim 8 , wherein the smelting member is located on the side of the production apparatus close to the raw material region.
13. 13 . The die-casting production system according to claim 1 , wherein the carrying member is a sliding member; and, along a direction perpendicular to a sliding direction of the carrying member, the waste-generating member and the no-waste-generating member are respectively distributed on both sides of the carrying member.
14. 14 . The die-casting production system according to claim 2 , wherein the carrying member is a sliding member; and, along a direction perpendicular to a sliding direction of the carrying member, the waste-generating member and the no-waste-generating member are respectively distributed on both sides of the carrying member.
15. 15 . The die-casting production system according to claim 3 , wherein the carrying member is a sliding member; and along a direction perpendicular to a sliding direction of the carrying member, the waste-generating member and the no-waste-generating member are respectively distributed on both sides of the carrying member.
16. 16 . The die-casting production system according to claim 4 , wherein the carrying member is a sliding member; and, along a direction perpendicular to a sliding direction of the carrying member, the waste-generating member and the no-waste-generating member are respectively distributed on both sides of the carrying member.
17. 17 . The die-casting production system according to claim 13 , wherein the carrying member is a multi-axis robot, and the multi-axis robot is provided with a gripper.
18. 18 . The die-casting production system according to claim 14 , wherein the carrying member is a multi-axis robot, and the multi-axis robot is provided with a gripper.
19. 19 . The die-casting production system according to claim 1 , wherein the smelting apparatus and the production apparatus are integrally arranged and integrated into a die-casting island.
20. 20 . The die-casting production system according to claim 19 , wherein the melt-discharging apparatus is integrated on the die-casting island and located between the smelting apparatus and the production apparatus; and the melt-discharging apparatus comprises a mounting base, a crossbar, a moving member, and a melt-placing member, the mounting base is mounted on the die-casting island, the crossbar is rotatably connected to the mounting base, and the crossbar rotates along a horizontal plane; along an extending direction of the crossbar, the moving member is movably mounted on the crossbar; and, along a vertical direction, the melt-placing member is movably mounted on the moving member.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS This application is a continuation of International Application No. PCT/CN2024/104303, filed on Jul. 8, 2024, which claims priority to Chinese Patent Application No. 202311084994.5 filed with China National Intellectual Property Administration on Aug. 25, 2023. Both of the aforementioned applications are hereby incorporated by reference in their entireties. TECHNICAL FIELD The present application relates to the field of die-casting molding, and in particularly to a die-casting production system. BACKGROUND Aluminum alloy parts are generally produced by the die-casting process. After aluminum liquid is injected into a die-casting machine, blank parts are obtained by die-casting molding. After the blank parts are processed by different processing apparatuses, qualified products may be obtained. In existing large-scale die-casting part production systems, blank parts are often circulated between different processing apparatuses by means of manual operation in cooperation with forklifts, so that qualified products may be obtained through processing. However, in existing die-casting production systems, blank parts require multiple manual transfers, resulting in a low degree of automation and low processing efficiency. SUMMARY In view of the above problems, the present application provides a die-casting production system having the advantages of high automation degree and high processing efficiency, and being able to optimize a logistics transportation path. In order to achieve the foregoing objects, the present application provides the following technical solutions. The present application provides a die-casting production system, including a smelting apparatus, a melt-discharging apparatus, a production apparatus, a raw material region, a finished product region, and a transfer member; the melt-discharging apparatus is configured to deliver a molten metal produced by the smelting apparatus to the production apparatus; the raw material region and the finished product region are respectively located on different sides of the production apparatus; the production apparatus includes a die casting member, a carrying member, and a post-processing assembly, the post-processing assembly includes a waste-generating member and a no-waste-generating member, the waste-generating member is located on a side of the production apparatus close to the raw material region, and the no-waste-generating member is located on a side of the production apparatus close to the finished product region; the carrying member is configured to deliver a workpiece produced by the die casting member to the post-processing assembly, and carry and transfer the workpiece in the post-processing assembly;the transfer members are each provided between the raw material region and the smelting apparatus, between the raw material region and the waste-generating member, and between the post-processing assembly and the finished product region. The die-casting production system provided in the present application, through the mutual cooperation of the smelting apparatus, the melt-discharging apparatus, the production apparatus, the raw material region, the finished product region and the transfer members, may realize full-process automated production, processing and storage of products, improving the degree of automation and processing efficiency. In addition, by arranging the positions of the waste-generating member and the no-waste-generating member, the waste-generating member is located on the side of the production apparatus close to the raw material region, and the no-waste-generating member is located on the side of the production apparatus close to the finished product region, so that the transportation path of processing waste and the transportation path of processed finished products are mutually independent without cross-influence, ensuring the efficient operation of the die-casting production system. Thereby, the die-casting production system provided in the present application has the advantages of high automation degree and high processing efficiency, reduces the number of operators and production costs, and can optimize the logistics transportation path. In a possible implementation, the waste-generating member includes at least one of a slag-removing member, a plasma cutting member, and a deburring member; and/or the no-waste-generating member includes at least one of an integrity detection member, a water cooling member, and a laser coding member. In this way, the waste-generating member and the no-waste-generating member cooperate with each other, and may process the die-cast blank parts to obtain finished products. In a possible implementation, the production apparatus further includes an internal detection member, the internal detection member is located on the side of the production apparatus close to the raw material region and on a side of the post-processing assembly away from the die casting me